Yang Pengfei, Lu Nannan, Liang Jingjing, Guo Yimo, Zhang Guangrui, Song Xiu, Zhou Yizhou, Sun Xiaofeng, Li Jinguo
Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China.
Shi-Changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China.
Materials (Basel). 2024 Aug 7;17(16):3914. doi: 10.3390/ma17163914.
Laser cladding provides advanced surface treatment capabilities for enhancing the properties of components. However, its effectiveness is often challenged by the formation of hot cracks during the cladding process. This study focuses on the formation mechanism and inhibition of hot cracks in a novel cobalt-based alloy (K688) coating applied to 304LN stainless steel via laser cladding. The results indicate that hot crack formation is influenced by liquid film stability, the stress concentration, and precipitation phases. Most hot cracks were found at 25°-45° high-angle grain boundaries (HAGBs) due to the high energy of these grain boundaries, which stabilize the liquid film. A flat-top beam, compared to a Gaussian beam, creates a melt pool with a lower temperature gradient and more mitigatory fluid flow, reducing thermal stresses within the coating and the fraction of crack-sensitive, high-angle grain boundaries (S-HAGBs). Finally, crack formation was significantly inhibited by utilizing a flat-top laser beam to optimize the process parameters. These findings provide a technical foundation for achieving high-quality laser cladding of dissimilar materials, offering insights into optimizing process parameters to prevent hot crack formation.
激光熔覆为提高部件性能提供了先进的表面处理能力。然而,其有效性常常受到熔覆过程中热裂纹形成的挑战。本研究聚焦于通过激光熔覆应用于304LN不锈钢的新型钴基合金(K688)涂层中热裂纹的形成机制及抑制方法。结果表明,热裂纹的形成受液膜稳定性、应力集中和析出相的影响。由于这些晶界能量较高,能使液膜稳定,大多数热裂纹出现在25°-45°的高角度晶界(HAGB)处。与高斯光束相比,平顶光束产生的熔池具有较低的温度梯度和更缓和的流体流动,降低了涂层内的热应力以及裂纹敏感的高角度晶界(S-HAGB)的比例。最后,通过利用平顶激光束优化工艺参数,显著抑制了裂纹的形成。这些发现为实现异种材料的高质量激光熔覆提供了技术基础,为优化工艺参数以防止热裂纹形成提供了见解。