Zhu Anfu, Xie Jiaxiao, Guo Heng, Wang Jie, Guo Zilong, Xu Lei, Zhu SiXin, Yang Zhanping, Wang Bin
North China University of Water Resources and Electric Power, Zhengzhou, 450045, China.
Science and Technology Research Institute of China Railway Zhengzhou Group Co., Ltd, Zhengzhou, 450045, China.
Sci Rep. 2024 Nov 4;14(1):26689. doi: 10.1038/s41598-024-77676-0.
Due to the polycrystalline cubic boron nitride tool has the characteristics of high hardness, brittleness, etc., it is easy to break the tool or produce defects in the laser cutting process, which affects the cutting performance of the tool. Traditional defect detection methods can no longer meet the needs of modern manufacturing. Aiming at the problems of low accuracy and poor real-time detection of surface defects on laser-cutting polycrystalline cubic boron nitride tools, this study proposes the surface defect detection model of laser cutting polycrystalline cubic boron nitride tool based on asymptotic fusion strategy, which fills the gap in the field. In the backbone network, the C3SE module is constructed by modeling the correlation between feature channels to improve the model's focus on key features in order to enhance the feature extraction and processing capability of the backbone network; In the neck network, adaptive spatial fusion operation and direct interaction of non-adjacent layers are utilized for multi-scale information fusion, and the asymptotic feature pyramid network for object detection (AFPN) is used instead of the FPN structure to improve the detection performance; In the head network, a soft suppression mechanism is introduced to reduce the overlapping frame score using a decay function, thus improving the detection accuracy. The experimental results based on the self-constructed laser-cutting polycrystalline cubic boron nitride tool surface defects dataset show that the average accuracy of the AFFS-YOLO model is improved by 5.6% compared with that of the YOLOv5 model, reaching 86.1%, and the detection effect is better than that of the original network and other classical target detection networks.
由于聚晶立方氮化硼刀具具有硬度高、脆性大等特点,在激光切割过程中容易出现刀具破损或产生缺陷,影响刀具的切削性能。传统的缺陷检测方法已无法满足现代制造的需求。针对激光切割聚晶立方氮化硼刀具表面缺陷检测精度低、实时性差的问题,本研究提出了基于渐进融合策略的激光切割聚晶立方氮化硼刀具表面缺陷检测模型,填补了该领域的空白。在主干网络中,通过对特征通道间的相关性进行建模构建C3SE模块,以提高模型对关键特征的关注程度,增强主干网络的特征提取与处理能力;在颈部网络中,利用自适应空间融合操作和非相邻层的直接交互进行多尺度信息融合,采用用于目标检测的渐进特征金字塔网络(AFPN)替代FPN结构,提高检测性能;在头部网络中,引入软抑制机制,利用衰减函数降低重叠框得分,从而提高检测精度。基于自行构建的激光切割聚晶立方氮化硼刀具表面缺陷数据集的实验结果表明,AFFS-YOLO模型的平均精度比YOLOv5模型提高了5.6%,达到86.1%,检测效果优于原网络及其他经典目标检测网络。