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自粘工艺制备热压麦秸板:原料粒度及酸碱预处理的影响

Preparation of Hot-Pressed Wheat Straw Board by Self-Adhesive Process: Effects of Raw Material Sizes and Acid/Alkali Pretreatment.

作者信息

Wang Jianing, Feng Ziyue, Zuo Jiachen, Fan Qinzhen, Zhang Libo

机构信息

Guangdong Provincial Engineering & Technology Center for Corrosion and Safety in Petrochemical Industry, School of Chemical Engineering, Guangdong University of Petrochemical Technology, Maoming 525000, China.

State Key Laboratory of Heavy Oil Processing, College of Engineering, China University of Petroleum-Beijing at Karamay, Karamay 834000, China.

出版信息

Materials (Basel). 2024 Nov 28;17(23):5845. doi: 10.3390/ma17235845.

DOI:10.3390/ma17235845
PMID:39685281
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11642262/
Abstract

The development of wheat straw boards utilizing intrinsic bonding mechanisms not only facilitates the high-value utilization of agricultural solid waste but also diminishes the reliance on synthetic adhesives. In this study, using wheat straw as the primary substrate, we investigated the effects of mechanical smashing combined with pretreatment using inorganic acids or alkalis on the properties of hot-pressed boards, as well as the relationship between the properties of hot-pressed boards and the physical properties and chemical composition of wheat straw raw materials. These selective pretreatments effectively degraded lignin, hemicellulose, and other components, thereby promoting fiber reorientation and resulting in a denser microstructure with improved self-bonding capabilities. The optimal board was fabricated with a granularity of 0.3 mm and underwent alkali pretreatment, achieving a tensile strength of 11.564 MPa, an internal bonding strength of 0.556 MPa, and bending strength and modulus of 24.306 MPa and 2.766 GPa, respectively. These findings have significant implications for advancing manufacturing processes and conceptualizing binder-free boards derived from agricultural residues.

摘要

利用内在粘结机制开发麦秸板,不仅有利于农业固体废物的高值化利用,还能减少对合成胶粘剂的依赖。在本研究中,以麦秸为主要基材,研究了机械粉碎结合无机酸或碱预处理对热压板材性能的影响,以及热压板材性能与麦秸原料物理性能和化学成分之间的关系。这些选择性预处理有效地降解了木质素、半纤维素和其他成分,从而促进了纤维重新定向,形成了具有更高自粘结能力的更致密微观结构。最佳板材的粒度为0.3毫米,并经过碱预处理,其拉伸强度为11.564兆帕,内结合强度为0.556兆帕,弯曲强度和模量分别为24.306兆帕和2.766吉帕。这些发现对于推进制造工艺以及构思源自农业残留物的无粘结剂板材具有重要意义。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/954d4238bd6d/materials-17-05845-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/581b350c714c/materials-17-05845-g001.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/19a167c1879f/materials-17-05845-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/5a157b392e9c/materials-17-05845-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/954d4238bd6d/materials-17-05845-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/581b350c714c/materials-17-05845-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/711370173772/materials-17-05845-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/8c041795e7b0/materials-17-05845-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/dedb6a71213d/materials-17-05845-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/ec26afb4863a/materials-17-05845-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/19a167c1879f/materials-17-05845-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/5a157b392e9c/materials-17-05845-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3579/11642262/954d4238bd6d/materials-17-05845-g008.jpg

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PLoS One. 2023 Dec 13;18(12):e0290684. doi: 10.1371/journal.pone.0290684. eCollection 2023.
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Bonding wood with uncondensed lignins as adhesives.用未缩合木质素将木材黏合作为黏合剂。
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Preparation of Environmentally Friendly Glueless Boxwood Timber by Acidic Environmental Treatment and High-Temperature Pressing.通过酸性环境处理和高温压制制备环保无胶黄杨木材
Polymers (Basel). 2022 Dec 20;15(1):11. doi: 10.3390/polym15010011.
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Influence of Manufacturing Conditions on Binder-Less Boards from Steam-Exploded Hemp Shives and Wheat Straw.制造条件对蒸汽爆破大麻秸秆和小麦秸秆无胶板的影响。
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