Liu Yao, Zhai Shaobo, Guo Jinzhu, Fu Shiling, Shen Bin, Zhao Zhigang, Ding Qingwei
Shanxi Key Lab of Advanced Manufacturing Technology, North University of China, Taiyuan 030051, China.
Guangdong Provincial Key Laboratory of Minimally Invasive Surgical Instruments and Manufacturing Technology, Guangdong University of Technology, Guangzhou 510006, China.
Micromachines (Basel). 2024 Nov 21;15(12):1405. doi: 10.3390/mi15121405.
The solder burrs on the 304V wire surface can easily scratch the vascular tissue during interventional treatment, resulting in complications such as medial tears, bleeding, dissection, and rupture. Abrasive blasting is often used to remove solder burr and obtain a smooth surface for the interventional device. This study conducted an abrasive blasting experiment to explore the effects of process parameters (air pressure, lift-off height, abrasive volume, and abrasive type) on processing time, surface roughness, and mechanical properties to reveal the material removal mechanism. The results indicated that the resin abrasive can remove the SAC burr and keep the 304V integrity due to the proper hardness and Young's module. Impaction pits are the main material removal mode in abrasive blasting. The processing time decreases with the increase in air pressure. The surface roughness increases with the increase in abrasive volume. The primary and secondary factors affecting the surface roughness of the 304V wire after abrasive blasting are the abrasive type and air pressure, followed by the abrasive volume and lift-off height. Blasting leads to a decrease in yield strength, and Young's modulus and the hardness of the abrasive will affect the tensile strength. This study lays a foundation for understanding abrasive blasting and different cutting mechanisms.
304V 金属丝表面的焊料毛刺在介入治疗过程中容易刮伤血管组织,导致诸如中层撕裂、出血、夹层和破裂等并发症。喷砂处理常用于去除焊料毛刺,并为介入装置获得光滑表面。本研究进行了喷砂实验,以探究工艺参数(气压、离型高度、磨料体积和磨料类型)对加工时间、表面粗糙度和机械性能的影响,从而揭示材料去除机制。结果表明,树脂磨料由于具有合适的硬度和杨氏模量,能够去除 SAC 毛刺并保持 304V 的完整性。冲击坑是喷砂处理中主要的材料去除方式。加工时间随气压的增加而减少。表面粗糙度随磨料体积的增加而增大。影响 304V 金属丝喷砂后表面粗糙度的主次因素依次为磨料类型和气压,其次是磨料体积和离型高度。喷砂会导致屈服强度降低,磨料的杨氏模量和硬度会影响抗拉强度。本研究为理解喷砂处理和不同的切削机制奠定了基础。