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新型生物润滑剂癸烷-1,10-二基双(2-甲基戊酸酯)的酶促合成研究

Understanding the Enzymatic Synthesis of a New Biolubricant: Decane-1,10-diyl bis(2-methylpentanoate).

作者信息

Ortega-Requena Salvadora, Máximo Fuensanta, Montiel María Claudia, Gómez María, Murcia María Dolores, Bastida Josefa

机构信息

Department of Chemical Engineering, Campus de Espinardo, University of Murcia, 30100 Murcia, Spain.

出版信息

Molecules. 2024 Dec 26;30(1):52. doi: 10.3390/molecules30010052.

Abstract

The value of branched esters comes from the special properties they have in cold environments, which allow them to remain liquid over a wide range of temperatures. These properties make them useful for application in the cosmetic industry or as lubricant additives. This paper presents the studies carried out to ascertain the operational feasibility of the enzymatic esterification of 2-methylpentanoic acid (MPA) with 1,10-decanediol (DD), with the objective of obtaining a novel molecule: decane-1,10-diyl bis(2-methylpentanoate) (DDBMP). The enzymatic reaction is conducted in a thermostated batch reactor, utilizing the commercially available immobilized lipase Lipozyme 435 in a solvent-free medium. The reaction conversion is determined by an acid number determination and a gas chromatographic analysis. The most optimal result is achieved at a temperature of 80 °C, a biocatalyst concentration of 2.5% (/), and a non-stoichiometric substrate relation. A preliminary economic study and the calculation of Green Metrics has established that the operation with a 30% molar excess of acid is the best option to obtain a product with 92.6% purity at a lower cost than the other options and in accordance with the 12 Principles of Green Chemistry. The synthetized diester has a viscosity index of 210, indicating that this new molecule can be used as a biolubricant at extreme temperatures.

摘要

支链酯的价值源于它们在低温环境下所具有的特殊性质,这使得它们在很宽的温度范围内都能保持液态。这些性质使它们在化妆品工业或作为润滑剂添加剂方面具有应用价值。本文介绍了为确定用2-甲基戊酸(MPA)与1,10-癸二醇(DD)进行酶促酯化反应以获得一种新型分子——癸烷-1,10-二基双(2-甲基戊酸酯)(DDBMP)的操作可行性而开展的研究。酶促反应在恒温间歇反应器中进行,在无溶剂介质中使用市售固定化脂肪酶Lipozyme 435。通过酸值测定和气相色谱分析来确定反应转化率。在80℃的温度、2.5%(/)的生物催化剂浓度和非化学计量的底物关系下可获得最佳结果。初步的经济研究和绿色指标计算表明,以酸摩尔过量30%进行操作是最佳选择,这样能以比其他选择更低的成本获得纯度为92.6%的产品,并且符合绿色化学的12项原则。合成的二酯的粘度指数为210,这表明这种新分子可在极端温度下用作生物润滑剂。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5a4a/11722070/27c875394342/molecules-30-00052-g001.jpg

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