Yuan Guo-Hua, Yao Yun-Shi, Zhang Pu-Gang, Hao Wei-Guo, Huang Kun-Peng, Shang Qing-Fang
Shanxi Transportation New Technology Development Co., LTD, Taiyuan, 030012, China.
Key Laboratory of Highway Construction Technology and Equipment of Ministry of Education, School of Construction Machinery, Chang'an University, Xi'an, 710064, China.
Sci Rep. 2025 Jan 28;15(1):3562. doi: 10.1038/s41598-025-85546-6.
The goaf formed by mining and other activities is prone to safety hazards. Preparing high-quality and low-cost solidified iron tailings powder (SITP) is an important way to ensure backfill quality and eliminate safety hazards. Using iron tailings powder near the goaf of in Shanxi, comparative experiments were conducted to evaluate the the flowability, stone rate, strength, and water stability of newly mixed SITP under different types and dosages of curing agent, and mixing methods. The results show that under the premise of keeping the fluidity constant, the strength of the ITP slurry increases with the increase of the curing agent content; At the same strength, the water consumption significantly affects the fluidity; When using 8%~16% different curing agent dosage, the expansion degree is 280 mm ~ 600 mm, the wet density is 1.9 g/cm ~ 2.1 g/cm, the 28d strength after curing is 1.4 MPa ~ 3.7 MPa, and the stone rate is greater than 92%; The ITP slurry prepared by vibration mixing with a mixing time of 120 s and the amount of curing agent at 8% meets the engineering application requirements of 7d strength of 0.6 MPa and expansion of 250 mm. The research shows that the iron tailings powder slurry prepared by vibration mixing has high strength after solidification, and it is a new way of resource utilization of iron tailings powder with large consumption and good economy to be used for goaf backfilling.
采矿等活动形成的采空区容易引发安全隐患。制备高质量、低成本的固化铁尾矿粉(SITP)是保证充填质量、消除安全隐患的重要途径。利用山西某采空区附近的铁尾矿粉,开展对比试验,评价不同类型及用量的固化剂、不同搅拌方式下新拌SITP的流动性、结石率、强度及水稳定性。结果表明:在保持流动性不变的前提下,ITP料浆强度随固化剂含量的增加而增大;在相同强度下,用水量对流动性影响显著;采用8%~16%不同固化剂用量时,扩展度为280mm~600mm,湿密度为1.9g/cm~2.1g/cm,养护28d后的强度为1.4MPa~3.7MPa,结石率大于92%;采用振动搅拌、搅拌时间120s、固化剂用量8%制备的ITP料浆满足7d强度0.6MPa、扩展度250mm的工程应用要求。研究表明,振动搅拌制备的铁尾矿粉料浆固化后强度较高,用于采空区充填是一种铁尾矿粉用量大、经济性好的资源利用新途径。