Yiakoumetti Andrew, Green Charlotte, Reynolds Mark, Ward John, Stephens Gill, Conradie Alex
Sustainable Process Technologies Research Group, Faculty of Engineering, University of Nottingham, Nottingham NG7 2RD, UK.
Mitsubishi Chemical Methacrylates, Wilton Centre, Wilton, Redcar TS10 4RF, UK.
iScience. 2025 Jan 30;28(3):111787. doi: 10.1016/j.isci.2025.111787. eCollection 2025 Mar 21.
Fed-batch bioprocesses are typically deployed to convert renewable feedstocks to bio-based products using metabolically engineered microorganisms. However, for low-value chemicals, fed-batch cultures provide insufficient volumetric productivity to yield commercially viable products. The greater overall volumetric productivity of continuous culture holds techno-economic promise, but the genetic instability of engineered strains has prevented commercial deployment. This study demonstrated the continuous bioproduction of citramalate (CMA) for over 1,000 h at a productivity of 0.32 g g h. Plasmid segregational stability was ensured via -complementation, and structural stability was obtained under phosphate limitation in the chemostat. By contrast, glucose limitation promoted structural plasmid instability. Cost-prohibitive inducers were also avoided by using a constitutive promoter for gene expression. Plasmid-borne expression of CMA synthase delivered enhanced productivity compared to a chromosomal integrant strain also developed in this study. This work advances the techno-economic feasibility of sustainable chemicals manufacturing from renewable feedstocks by engineered strains in microbial cell culture.
补料分批生物工艺通常用于利用代谢工程改造的微生物将可再生原料转化为生物基产品。然而,对于低价值化学品,补料分批培养的体积生产率不足以生产出具有商业可行性的产品。连续培养更高的总体积生产率具有技术经济前景,但工程菌株的遗传不稳定性阻碍了其商业应用。本研究证明了在0.32 g g h的生产率下,苹果酸(CMA)连续生物生产超过1000小时。通过α-互补确保了质粒分离稳定性,并且在恒化器中磷酸盐限制条件下获得了结构稳定性。相比之下,葡萄糖限制促进了质粒结构不稳定性。通过使用组成型启动子进行基因表达,还避免了成本高昂的诱导剂。与本研究中构建的染色体整合菌株相比,质粒携带的苹果酸合酶表达提高了生产率。这项工作提高了利用工程菌株在微生物细胞培养中从可再生原料可持续制造化学品的技术经济可行性。