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安装高度对某型自吸泵自吸性能影响的数值模拟

Numerical simulation of the effect of installation height on self-priming performance of a prototype self-priming pump.

作者信息

Ji Ying-Yu, Zheng Shao-Han, Zhang Yu-Liang, Zhang Kai-Yuan, Zhu Zu-Chao

机构信息

College of Mechanical Engineering, Quzhou University, Quzhou, 324000, China.

College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, 310023, China.

出版信息

Sci Rep. 2025 May 13;15(1):16591. doi: 10.1038/s41598-025-01282-x.

Abstract

To investigate the impact of installation height on the self-priming performance of a self-priming pump, this study established a circulating pipeline system incorporating the self-priming pump, a water tank, and other components. Clear water was placed in the lower part of the water tank and air in the upper part. The user-defined function (UDF) was employed to simulate the speed increase upon pump startup and subsequent constant-speed operation. Based on the Volume of Fluid (VOF) multiphase flow model, numerical simulations of the complete self-priming process were conducted for two different installation heights, focusing on gas-liquid two-phase flow. Additionally, vortex identification methods and entropy production theory were utilized to analyze the internal unsteady flow characteristics. The study revealed that as the installation height increases from 0.5 to 1.0 m, the self-priming time significantly prolongs by 6.260s, representing an 82% relative increase. During the oscillatory air discharge phase, the gas volume fraction within the volute remains consistently lower than that inside the impeller chamber. Throughout the self-priming process, the regions of significant hydraulic loss are primarily located at the outer edge of the impeller and the impeller inlet. This study is of great significance because it not only complements the understanding of how installation height affects pump performance but also provides practical guidance for optimizing the design and operational parameters of pumps, thereby improving efficiency and reducing energy consumption in real-world applications.

摘要

为研究安装高度对自吸泵自吸性能的影响,本研究建立了一个包含自吸泵、水箱等部件的循环管道系统。水箱下部放置清水,上部放置空气。采用用户自定义函数(UDF)模拟泵启动时的增速及随后的恒速运行。基于流体体积(VOF)多相流模型,针对两种不同安装高度进行了完整自吸过程的数值模拟,重点关注气液两相流。此外,利用涡旋识别方法和熵产理论分析内部非定常流动特性。研究表明,随着安装高度从0.5 m增加到1.0 m,自吸时间显著延长6.260 s,相对增加82%。在振荡排气阶段,蜗壳内的气体体积分数始终低于叶轮腔内的气体体积分数。在整个自吸过程中,显著水力损失区域主要位于叶轮外缘和叶轮进口处。本研究具有重要意义,因为它不仅补充了对安装高度如何影响泵性能的理解,还为优化泵的设计和运行参数提供了实际指导,从而在实际应用中提高效率并降低能耗。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/854b/12075708/30438931ac95/41598_2025_1282_Fig1_HTML.jpg

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