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基于正交法的自吸泵叶轮优化设计

Optimal design of impeller for self-priming pump based on orthogonal method.

作者信息

Zhang Yu-Liang, Zhang Kai-Yuan, Zhu Zu-Chao

机构信息

College of Mechanical Engineering and Key Laboratory of Air-Driven Equipment Technology of Zhejiang Province, Quzhou University, Quzhou, 324000, China.

School of Mechanical Engineering, Hunan University of Technology, Zhuzhou, 412007, China.

出版信息

Sci Rep. 2023 Oct 1;13(1):16491. doi: 10.1038/s41598-023-43663-0.

Abstract

In order to improve the efficiency of the self-priming pump in the outdoor emergency rescue mobile pump truck, this paper took the key energy conversion component-impeller as the target and used the orthogonal experimental design method to optimize its hydraulic performance. Firstly the numerical calculations were compared with the experimental results to confirm the reliability of the calculation method. Then, L (3) orthogonal design was applied to investigate the influence of the impeller diameter, the blade outlet width, the blade wrap angle and the number of blades on the hydraulic performance of the self-priming pump. Through range analysis, the order of influence of each influencing factor on the head and efficiency of the self-priming pump was determined, and finally obtained the optimal parameter combination scheme. The results show that the optimized self-priming pump exceeds the head of the prototype pump at all flow conditions, and the efficiency curve at high flow conditions is significantly improved and has a wide high efficiency zone.

摘要

为提高户外应急救援移动泵车中自吸泵的效率,本文以关键能量转换部件——叶轮为研究对象,采用正交试验设计方法对其水力性能进行优化。首先将数值计算结果与试验结果进行对比,以确认计算方法的可靠性。然后,应用L(3)正交设计研究叶轮直径、叶片出口宽度、叶片包角和叶片数对自吸泵水力性能的影响。通过极差分析,确定了各影响因素对自吸泵扬程和效率的影响顺序,最终得到最优参数组合方案。结果表明,优化后的自吸泵在所有流量工况下扬程均超过原型泵,高流量工况下的效率曲线显著改善,且高效区较宽。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/c478/10543591/cfb7aa0ff615/41598_2023_43663_Fig1_HTML.jpg

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