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用于可变刚度电子产品的通用且可扩展制造的具有pH值控制化学烧结的相变金属墨水。

Phase-change metal ink with pH-controlled chemical sintering for versatile and scalable fabrication of variable stiffness electronics.

作者信息

Lee Simok, Lee Gun-Hee, Kang Inho, Jeon Woojin, Kim Semin, Ahn Yejin, Kim Choong Yeon, Kwon Do A, Dickey Michael D, Park Steve, Park Seongjun, Jeong Jae-Woong

机构信息

School of Electrical Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of Korea.

Medical Research Center, Seoul National University, Seoul 03080, Republic of Korea.

出版信息

Sci Adv. 2025 May 30;11(22):eadv4921. doi: 10.1126/sciadv.adv4921.

DOI:10.1126/sciadv.adv4921
PMID:40446038
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC12124352/
Abstract

Variable stiffness electronics represent the forefront of adaptive technology, integrating rigid and soft electronics in a single system through dynamic mechanical modulation. While gallium's high modulus tuning ratio and rapid phase transitions make it ideal for transformative electronic systems (TES), its liquid-state instability, high surface tension, and unintended phase transitions during processing pose substantial challenges. Here, we introduce STiffness-Adjustable temperature-Responsive ink (STAR ink), a chemically sinterable gallium composite electronic ink designed to overcome these obstacles. STAR ink enables high-resolution (~50 micrometers) circuit patterning, large-scale batch fabrication, and three-dimensional structure coating at room temperature. Through pH-controlled chemical sintering, STAR ink-based TES exhibits exceptional mechanical tunability (tuning ratio: 1465) and electrical conductivity (2.27 × 10 siemens per meter). Demonstrated applications-from multilayered variable stiffness printed circuit boards (PCBs) matching standard PCBs' complexity to body-temperature responsive neural probe-underscore STAR ink's potential for reconfigurable electronics across consumer electronics and biomedical devices.

摘要

可变刚度电子器件代表了自适应技术的前沿,通过动态机械调制将刚性和柔性电子器件集成在一个系统中。虽然镓具有高模量调谐率和快速相变,使其成为变革性电子系统(TES)的理想选择,但其液态不稳定性、高表面张力以及加工过程中意外的相变带来了重大挑战。在此,我们引入了刚度可调的温度响应墨水(STAR墨水),这是一种化学可烧结的镓复合电子墨水,旨在克服这些障碍。STAR墨水能够在室温下实现高分辨率(约50微米)的电路图案化、大规模批量制造以及三维结构涂层。通过pH控制的化学烧结,基于STAR墨水的TES展现出卓越的机械可调性(调谐率:1465)和电导率(2.27×10西门子每米)。从与标准印刷电路板复杂度相匹配的多层可变刚度印刷电路板(PCB)到体温响应神经探针等已展示的应用,突显了STAR墨水在消费电子和生物医学设备等可重构电子领域的潜力。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/e61a6a7c6fbc/sciadv.adv4921-f5.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/2876eea24148/sciadv.adv4921-f1.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/70ab73b2aa11/sciadv.adv4921-f2.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/c4fdfcb60daf/sciadv.adv4921-f3.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/b6485a3600ca/sciadv.adv4921-f4.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/e61a6a7c6fbc/sciadv.adv4921-f5.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/2876eea24148/sciadv.adv4921-f1.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/70ab73b2aa11/sciadv.adv4921-f2.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/c4fdfcb60daf/sciadv.adv4921-f3.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/b6485a3600ca/sciadv.adv4921-f4.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/048a/12124352/e61a6a7c6fbc/sciadv.adv4921-f5.jpg

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