Ma Junjie, Chen Mingying, Yuan Quanping, Liu Xijun, Yin Xucai, Wang Boran, Xu Jing, He Huibing
School of Chemistry and Chemical Engineering, Guangxi Key Laboratory of Petrochemical Resource Processing and Process Intensification Technology, Guangxi Key Laboratory of Electrochemical Energy Materials, Guangxi University, Nanning, 530004, China.
School of Resources, Environment, and Materials, State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, Guangxi University, Nanning, 530004, China.
Small. 2025 Aug;21(34):e2501383. doi: 10.1002/smll.202501383. Epub 2025 Jun 29.
Cu-based nanomaterials have attracted great attention as a new generation of CO electroreduction catalysts. However, significant limitations in the selectivity for a single product impede their industrial applications. Herein, the built-in electric field (BIEF) strategy for the design of Cu-based nano-catalysts is reported, achieving near-unity CO synthesis via the electrocatalytic CO reduction (ECR) on the synthesized P-N-heterojunction CuO-Cd(OH) catalyst. This catalyst showcases extraordinary selectivity, attaining almost 100% CO Faraday efficiency (FE), accompanied by exceptional stability. Furthermore, the industrial-scale flow battery with CuO-Cd(OH) as the cathode manifests FE surpassing 99%, a CO partial current density (j) as high as 303.21 mA cm, and a durable cycling life. In situ characterization and density functional theory calculations revealed that the enhanced ECR activity stems from the CuO-Cd(OH) catalyst interface, which accelerates the electron transfer from Cd(OH) to CuO, thus reducing the free energy barrier of CO-to-CO reaction intermediates and boosting the CO selectivity. This research offers insights into the construction of BIEF to fabricate efficient Cu-based catalysts for ECR industrialization.