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优化黑曲霉深层发酵条件以生产几丁质

Optimizing Submerged Fermentation Conditions of Aspergillus niger for Chitin Production.

作者信息

Marchezi Giovana, Concolato Gustavo, Colla Luciane Maria, Piccin Jeferson Steffanello

机构信息

Institute of Technology, Postgraduate Program in Civil and Environmental Engineering, University of Passo Fundo, Passo Fundo, RS, Brazil.

Graduate in Chemical Engineering, Institute of Technology, University of Passo Fundo, Passo Fundo, RS, Brazil.

出版信息

Appl Biochem Biotechnol. 2025 Jul 1. doi: 10.1007/s12010-025-05323-z.

Abstract

Chitin, a biopolymer precursor to chitosan, can be obtained from fungal sources. To ensure viable and scalable production, the use of alternative culture media and the optimization of cultivation parameters are essential. This study aimed to optimize the biomass production of Aspergillus niger via submerged fermentation to obtain chitin. The composition of the culture media and the bioprocess time were evaluated using a Factorial Design 2. A subsequent Mixture Design was used to optimize carbon and nitrogen source concentrations, with fungal biomass and chitin yield as response variables. Scale-up was performed in a 5-L bioreactor under optimized conditions. As a result, the culture medium containing 7.5% wheat bran and 2.5% yeast extract was selected for cultivating A. niger, the predicted values for this condition were 4.40 g L of fungal biomass and 25.24% of chitin yield. After scaling up to a bioreactor, it was possible to obtain 10.20 g L and 4.95 g L ± 0.06 of biomass and chitin, after 84 h of bioprocess. The study demonstrates the potential of using alternative culture media for the submerged fermentation of A. niger and chitin production, with the possibility of increasing yields in the scale-up of this bioprocess.

摘要

几丁质是壳聚糖的生物聚合物前体,可从真菌来源获得。为确保可行且可扩展的生产,使用替代培养基和优化培养参数至关重要。本研究旨在通过深层发酵优化黑曲霉的生物量生产以获得几丁质。使用析因设计2评估培养基的组成和生物过程时间。随后使用混合设计以真菌生物量和几丁质产量作为响应变量来优化碳源和氮源浓度。在优化条件下于5升生物反应器中进行放大培养。结果,选择含有7.5%麦麸和2.5%酵母提取物的培养基来培养黑曲霉,此条件下的预测值为真菌生物量4.40克/升和几丁质产量25.24%。放大至生物反应器后,生物过程84小时后,可获得10.20克/升的生物量和4.95克/升±0.06的几丁质。该研究证明了使用替代培养基进行黑曲霉深层发酵和几丁质生产的潜力,并且在该生物过程放大过程中有可能提高产量。

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