Fenghao Sun, Guofa Li, Jialong He, Shaoyang Liu
Key Laboratory of CNC Equipment Reliability, Ministry of Education, Jilin University, Changchun, 130025, China.
School of Mechanical and Aerospace Engineering, Jilin University, Changchun, 130025, China.
Sci Rep. 2025 Jul 2;15(1):23054. doi: 10.1038/s41598-025-02500-2.
Convolutional Neural Networks, with their excellent capabilities for automatic feature discrimination and learning, have been widely applied in the field of mechanical fault diagnosis. However, in real-world operating environments, acquiring large amounts of fault data as training samples is often challenging, which limits the applicability of traditional methods. To address this issue, this study proposes a frequency-adaptive fault diagnosis method for high-speed motors under small-sample scenarios. Specifically, this paper designs an innovative data augmentation technique that effectively expands the diversity and coverage of the training dataset and is seamlessly integrated into the fault diagnosis model. Furthermore, to enhance the richness of feature representations and strengthen information exchange between different feature channels, this paper proposes a frequency-adaptive convolutional layer (SCNET), which significantly optimizes the performance of Bidirectional Gated Recurrent Units (BiGRU) in fault feature extraction. Based on these technological improvements, we have constructed an efficient intelligent fault diagnosis model named RS-SCBiGRU. Experimental validation shows that, compared to various advanced fault diagnosis methods, the RS-SCBiGRU model achieves a significant improvement in accuracy and demonstrates stronger noise resistance capabilities.
卷积神经网络凭借其出色的自动特征判别和学习能力,已在机械故障诊断领域得到广泛应用。然而,在实际运行环境中,获取大量故障数据作为训练样本往往具有挑战性,这限制了传统方法的适用性。为解决这一问题,本研究提出了一种针对小样本场景下高速电机的频率自适应故障诊断方法。具体而言,本文设计了一种创新的数据增强技术,该技术有效地扩展了训练数据集的多样性和覆盖范围,并无缝集成到故障诊断模型中。此外,为增强特征表示的丰富性并加强不同特征通道之间的信息交换,本文提出了一种频率自适应卷积层(SCNET),它显著优化了双向门控循环单元(BiGRU)在故障特征提取方面的性能。基于这些技术改进,我们构建了一个名为RS - SCBiGRU的高效智能故障诊断模型。实验验证表明,与各种先进的故障诊断方法相比,RS - SCBiGRU模型在准确率上有显著提高,并展现出更强的抗噪能力。