Li Rong, Zhou Chao, Zhang Ziqi, Ji Xiaohong, Liu Xin, Wu Quan, Wang Lixia, Zeng Qi
School of Mechanical and Electrical Engineering, Guizhou Normal University, Guiyang, China.
Guiyang Huaheng Mechanical Manufacture Co., Ltd, Guiyang, China.
Sci Rep. 2025 Jul 1;15(1):21258. doi: 10.1038/s41598-025-05162-2.
The heat treatment process is a key technology to improve the performance of cast aluminum-copper alloys with micro-nano boron nitride (BN) particles, but its strengthening mechanism still needs to be studied. Orthogonal tests were used to carry out heat treatment experiments on aluminum matrix ceramic composites prepared by adding different contents of micro-nano BN particles. Then, a crystal model was established, and the heat treatment process was simulated by the molecular dynamics (MD) method. The heat treatment results show that the mechanical strength and elongation of the nano-BN/aluminum matrix composites with a content of "2%" are significantly increased (9.52% and 23.28%) after heat treatment with a solution temperature of 545 °C, a solution duration of 9 h, an aging temperature of 150 °C and an aging of 8 h. The stress calculation results based on MD are also consistent with the experimental conclusions. The results of microstructure and MD calculations show that the micro/nano BN particles would promote the rearrangement of the lattice and make other lattice types transform to the hexagonal close-packed (HCP) phase during heat treatment, which would be enforced the grain boundaries of the alloy, hindered the movement and diffusion of dislocations, reduced the formation of dislocation defect surfaces, and improved the tensile strength and hardness of the alloy. At the same time, the recrystallization of heat treatment causes the dislocations to undergo cross-slip and lattice rotation in the process of plane slip, resulting in the annihilation of multiple groups of dislocations due to interaction, which makes the plasticity of the material slightly decrease. The coexistence of the residual face-centered cubic phase and the HCP phase in the internal structure makes the composite material have a good balance of strength, hardness and ductility.
热处理工艺是提高含微纳米氮化硼(BN)颗粒的铸造铝铜合金性能的关键技术,但其强化机制仍有待研究。采用正交试验对添加不同含量微纳米BN颗粒制备的铝基陶瓷复合材料进行热处理实验。然后,建立晶体模型,并用分子动力学(MD)方法模拟热处理过程。热处理结果表明,含“2%”纳米BN/铝基复合材料在固溶温度545℃、固溶时间9h、时效温度150℃、时效8h的热处理后,力学强度和伸长率显著提高(分别提高9.52%和23.28%)。基于MD的应力计算结果也与实验结论一致。微观结构和MD计算结果表明,微/纳米BN颗粒在热处理过程中会促进晶格重排,使其他晶格类型转变为六方密排(HCP)相,这将强化合金的晶界,阻碍位错的移动和扩散,减少位错缺陷面的形成,提高合金的抗拉强度和硬度。同时,热处理的再结晶导致位错在平面滑移过程中发生交滑移和晶格旋转,由于相互作用导致多组位错湮灭,使材料的塑性略有下降。内部结构中残余面心立方相和HCP相的共存使复合材料在强度、硬度和延展性方面具有良好的平衡。