Guo Yufeng, Wen Yuekai, Chen Feng, Zheng Yu, Wang Shuai, Yang Lingzhi, Zhang Meng
School of Minerals Processing and Bioengineering, Central South University, Changsha, 410083, People's Republic of China.
Sci Rep. 2025 Jul 2;15(1):23269. doi: 10.1038/s41598-025-05909-x.
Molten salt chlorination process in the titanium industry is difficult to apply on a large scale because of producing a large amount of environmentally polluting molten salt chloride slag. The phase transition method is an effective novel method to achieve the separation of the impurity components and recovery of NaCl from the molten salt chloride slag, which is mainly composed of ternary mixed molten salt NaCl-MgCl-CaCl. This study investigated how the physical properties of the liquid phase influence the separation behavior of NaCl during the phase transition of chloride salt slag. Molecular dynamics simulations were used to study the physical properties of the liquid phase of molten salt chloride slag with NaSiO additive, including radial distribution function, ion self-diffusion coefficient, density and viscosity. The ternary mixed molten salt NaCl-MgCl-CaCl system with oppositely charged ion pairs exhibits a more stable coordination structure, with the interaction strengths following the order Mg-Cl > Ca-Cl > Na-Cl. The recovery of NaCl at different temperatures was investigated by phase transition method using NaSiO additive. The additive of NaSiO leads to a decrease in the ionic self-diffusion coefficients, density and viscosity of the mixed molten salt. The determination coefficients R for the fitted models of density/viscosity (mixed molten salt with NaSiO) and NaCl recovery during the phase transition of molten salt chloride slag were 0.9626 and 0.9073, respectively. The regression equation describing the relationship between density and NaCl recovery showed better agreement. The experimental results provide a reliable validation of the calculated results. These research results provide important insights to solve the pollution problem of molten salt chloride slag.
钛工业中的熔盐氯化工艺难以大规模应用,因为会产生大量对环境造成污染的熔盐氯化渣。相变法是一种有效的新方法,可实现从主要由三元混合熔盐NaCl-MgCl-CaCl组成的熔盐氯化渣中分离杂质成分并回收NaCl。本研究考察了液相的物理性质如何影响氯化盐渣相变过程中NaCl的分离行为。采用分子动力学模拟研究了添加NaSiO的熔盐氯化渣液相的物理性质,包括径向分布函数、离子自扩散系数、密度和粘度。具有相反电荷离子对的三元混合熔盐NaCl-MgCl-CaCl体系表现出更稳定的配位结构,相互作用强度顺序为Mg-Cl>Ca-Cl>Na-Cl。采用相变法,利用NaSiO添加剂研究了不同温度下NaCl的回收率。NaSiO添加剂导致混合熔盐的离子自扩散系数、密度和粘度降低。熔盐氯化渣相变过程中密度/粘度(含NaSiO的混合熔盐)和NaCl回收率拟合模型的决定系数R分别为0.9626和0.9073。描述密度与NaCl回收率之间关系的回归方程显示出更好的一致性。实验结果为计算结果提供了可靠的验证。这些研究结果为解决熔盐氯化渣的污染问题提供了重要的见解。