Kortyka Lukasz, Labaj Jerzy, Mycka Lukasz, Matula Tomasz, Ptak Szymon, Babilas Dorota, Wojtal Tomasz, Blacha Leszek, Smalcerz Albert, Findorak Robert, Chmiela Bartosz
Łukasiewicz Research Network-Institute of Non-Ferrous Metals, Sowinskiego Street 5, 44-100 Gliwice, Poland.
Department of Production Engineering, Faculty of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice, Poland.
Materials (Basel). 2025 Jun 27;18(13):3063. doi: 10.3390/ma18133063.
The metallurgical industry has been constantly changing over the past decades. On the one hand, there has been the modernization and improvement of production efficiency, and on the other hand, we have seen a reduction in the negative impact on the environment. The possibility of using alternative materials and the circular economy is significant in this area. In the present work, research was carried out to determine the usefulness of biomass in the form of fruit seeds for the recycling processes of metal-bearing raw materials, including slags from copper production processes, which are characterized by a much higher metal content than ores of this metal. The main carbon-bearing material/reducer used in the process is metallurgical coke. The transformation of the European metal industry has been observed in recent years. To carry out the physicochemical characterization of the tested material, a research methodology was adopted using tools to determine the stability of behavior at high temperatures, chemical composition, and volatile components. Thermodynamic analysis was carried out, indicating the theoretical course of reactions of individual system components and thermal effects, allowing a determination of whether the assumed reactions are endothermic or exothermic. The planned research ends with the reduction process in conditions similar to those carried out in industrial conditions. Enforced by the guidelines for reducing CO emissions, it contributes to a significant reduction in the demand for coke. This paper addresses the issue of determining the feasibility of using selected bioreducers, including cherry stones, to verify their suitability in the process of reducing copper oxides. The study used copper slag with a composition similar to slags generated at the copper production stage in a flash furnace. The results obtained in reducing copper content above 98 wt. % indicate the great potential of this type of bioreducer. It should be noted that, unlike conventional fossil fuels, the use of cherry stones to reduce copper slag can be considered an environmentally neutral method of carbon offset. The resulting secondary slag is a waste product that can be stored and disposed of without harmful environmental effects due to its low lead content. An additional advantage is the relatively wide availability of cherry stones.
在过去几十年里,冶金行业一直在不断变化。一方面,生产效率实现了现代化并得到提高,另一方面,我们也看到其对环境的负面影响有所减少。在这一领域,使用替代材料和循环经济的可能性很大。在本研究中,开展了相关研究,以确定水果种子形式的生物质在含金属原材料回收过程中的用途,这些原材料包括铜生产过程中产生的炉渣,其金属含量比该金属的矿石高得多。该过程中使用的主要含碳材料/还原剂是冶金焦炭。近年来,欧洲金属行业发生了变革。为了对测试材料进行物理化学表征,采用了一种研究方法,使用工具来确定高温下行为的稳定性、化学成分和挥发性成分。进行了热力学分析,表明了各个系统组分反应的理论过程和热效应,从而能够确定假定的反应是吸热还是放热。计划中的研究以在类似于工业条件下进行的还原过程结束。由于减少二氧化碳排放的指导方针,这有助于大幅减少对焦炭的需求。本文探讨了确定使用选定的生物还原剂(包括樱桃核)的可行性问题,以验证它们在还原氧化铜过程中的适用性。该研究使用了成分与闪速炉铜生产阶段产生的炉渣相似的铜渣。在将铜含量还原至98 wt.%以上时获得的结果表明了这类生物还原剂的巨大潜力。应当指出的是,与传统化石燃料不同,使用樱桃核还原铜渣可被视为一种环境中性的碳抵消方法。产生的二次炉渣是一种废品,由于其铅含量低,可以储存和处置而不会对环境造成有害影响。另一个优点是樱桃核的可得性相对广泛。