Ťavodová Miroslava, Vargová Monika, Stančeková Dana, Rudawska Anna, Gola Arkadiusz
Faculty of Technology, Technical University in Zvolen, Študentská 26, 960 01 Zvolen, Slovakia.
Faculty of Mechanical Engineering, University of Žilina, Univerzitná 1, 010 26 Žilina, Slovakia.
Materials (Basel). 2025 Jul 5;18(13):3188. doi: 10.3390/ma18133188.
This article focuses on the possibilities of increasing the service life of tools for crushing unwanted growths. One way to increase their service life is to increase the hardness and resistance to abrasive wear of exposed surfaces of the tool, which are their face and back. At the same time, however, care must be taken to ensure that the shape and weight of the tool is not altered after the additive has been hardfaced on. Thus, the tool was first modified by removing the material by milling from the face and back. Subsequently, two surfacing materials, namely UTP 690 and OK WearTrode 55, were chosen and hardfaced by welding onto the pre-prepared surfaces. After hardfacing by welding, the tools were ground to their original shape and their weight was measured. Subsequently, the tool was sawn, and specimens were created for Rockwell hardness evaluation, material microstructure and for abrasive wear resistance testing as per ASTM G133-95. The OK WearTrode 55 electrode is a hardfacing electrode that produces weld metal with a high-volume fraction of fine carbides in a martensitic matrix. Better results were achieved by the UTP 690 hardfacing material. The hardness was 3.1 times higher compared to the base tool material 16MnCr5 and 1.2 times higher than the OK WearTrode 55 material. The abrasive wear resistance was 2.76 times higher compared to 16MnCr5, and 1.14 times higher compared to the OK WearTrode 55 material. The choice of a suitable pre-treatment for the tool and the selection and application of such additional material, which with its complex properties better resists the effects of the working environment, is a prerequisite for increasing the service life of tools working in forestry.
本文着重探讨提高用于破碎多余生长物的工具使用寿命的可能性。延长其使用寿命的一种方法是提高工具暴露表面(即其正面和背面)的硬度以及抗磨粒磨损性能。然而,与此同时,必须注意确保在堆焊添加剂后工具的形状和重量不会改变。因此,首先通过铣削从正面和背面去除材料对工具进行修改。随后,选择了两种堆焊材料,即UTP 690和OK WearTrode 55,并通过焊接将其堆焊到预先准备好的表面上。焊接堆焊后,将工具研磨至原始形状并测量其重量。随后,将工具锯开,并按照ASTM G133 - 95标准制作试样,用于洛氏硬度评估、材料微观结构分析以及磨粒磨损抗性测试。OK WearTrode 55焊条是一种堆焊焊条,可在马氏体基体中产生具有高体积分数细碳化物的焊缝金属。UTP 690堆焊材料取得了更好的效果。其硬度比基体工具材料16MnCr5高3.1倍,比OK WearTrode 55材料高1.2倍。磨粒磨损抗性比16MnCr5高2.76倍,比OK WearTrode 55材料高1.14倍。为工具选择合适的预处理方法以及选择和应用具有复杂性能且能更好抵抗工作环境影响的此类附加材料,是提高林业作业工具使用寿命的前提条件。