Kang Jing, Wang Taiyong, Wei Ye, Garba Usman Haladu, Tian Ying
School of Mechanical Engineering, Tianjin University, Tianjin 300354, China.
Sensors (Basel). 2025 Jul 27;25(15):4649. doi: 10.3390/s25154649.
Rolling bearings serve as the most widely utilized general components in drive systems for rotating machinery, and they are susceptible to regular malfunctions. To address the performance degradation encountered by current convolutional neural network-based rolling-bearing-fault diagnosis methods due to significant noise interference and variable working conditions in industrial settings, we propose a rolling-bearing-fault diagnosis method based on dual multi-scale mechanism applicable to noisy-variable operating conditions. The suggested approach begins with the implementation of Variational Mode Decomposition (VMD) on the initial vibration signal. This is succeeded by a denoising process that utilizes the goodness-of-fit test based on the Anderson-Darling (AD) distance for enhanced accuracy. This approach targets the intrinsic mode functions (IMFs), which capture information across multiple scales, to obtain the most precise denoised signal possible. Subsequently, we introduce the Dynamic Weighted Multi-Scale Feature Convolutional Neural Network (DWMFCNN) model, which integrates two structures: multi-scale feature extraction and dynamic weighting of these features. Ultimately, the signal that has been denoised is utilized as input for the DWMFCNN model to recognize different kinds of rolling-bearing faults. Results from the experiments show that the suggested approach shows an improved denoising performance and a greater adaptability to changing working conditions.
滚动轴承是旋转机械驱动系统中使用最广泛的通用部件,并且容易出现常见故障。为了解决当前基于卷积神经网络的滚动轴承故障诊断方法在工业环境中因显著噪声干扰和可变工作条件而遇到的性能下降问题,我们提出了一种适用于噪声可变运行条件的基于双多尺度机制的滚动轴承故障诊断方法。所建议的方法首先对初始振动信号实施变分模态分解(VMD)。接着是一个去噪过程,该过程利用基于安德森-达林(AD)距离的拟合优度检验来提高准确性。此方法针对跨多个尺度捕获信息的本征模态函数(IMF),以获得尽可能精确的去噪信号。随后,我们引入动态加权多尺度特征卷积神经网络(DWMFCNN)模型,该模型整合了两种结构:多尺度特征提取和这些特征的动态加权。最终,将去噪后的信号用作DWMFCNN模型的输入,以识别不同类型的滚动轴承故障。实验结果表明,所建议的方法具有改进的去噪性能和对变化工作条件的更强适应性。