Batool Sadia, Abid Abbas Ali, Asif Muhammad, Abbas Sagheer, Adnan Khan Muhammad, Shah Asghar Ali, Ghazal Taher M
School of Control Science and Engineering, Zhejiang University, Hangzhou, China.
Chair of Soil Sciences, Mohammed VI Polytechnic University, Lot660, HayMoulay Rachid, Ben Guerir, 43150, Morocco.
Sci Rep. 2025 Jul 1;15(1):20735. doi: 10.1038/s41598-025-08339-x.
Rolling bearings play a significant role in rotating machinery. Due to the failure of these components, the operations of the whole machinery are compromised and get out of service, which ultimately causes significant workload overhead and monetary loss. Many techniques are proposed for the diagnosis of faults in the rolling bearing; these techniques are manual and require a large amount of time for identification and correction of faults, which is not suitable for routine maintenance and operability of this rotating machinery. Therefore, there is a need for promising techniques for autonomous and reliable fault diagnosis in rolling bearings. Furthermore, the proposed deep learning model for fault diagnosis is not able to provide efficient and reliable results and is vulnerable to degradation problems and lack of multi-scale feature extraction. This proposed model faces the issue of the degradation problem due to the disappearance of the gradient, which ultimately compromises the optimization process. To solve these issues above, the authors proposed a novel three-dimensional (3D) Kronecker convolution feature pyramid (KCFP), which efficiently inputs the acquired data without converting time-frequency domain and pixel loss. In our model, the single dilation rate is replaced by 3D Kronecker convolution, and 3D Feature Selection (3DFSC) is used for the local learning of features. The proposed research enhances feature representation and classification accuracy while mitigating model degradation. Authors evaluate the model on the Paderborn University and MFPT bearing datasets. KCFP achieves round (99.6%) classification accuracy, outperforming the MFF-DRN (98.6%) and standard CNN (97.5%) models for the Paderborn University dataset. KCFP achieves round (97.6%) classification accuracy, outperforming the MFF-DRN (97.0%) and standard CNN (95.7%) models for the MFPT dataset. These results demonstrate the potential of KCFP for reliable and efficient rolling bearing fault diagnosis in industrial applications.
滚动轴承在旋转机械中起着重要作用。由于这些部件的故障,整个机械的运行会受到影响并停止运行,最终导致大量的工作量和金钱损失。人们提出了许多用于滚动轴承故障诊断的技术;这些技术是人工的,需要大量时间来识别和纠正故障,这不适用于这种旋转机械的日常维护和可操作性。因此,需要有前景的技术来实现滚动轴承的自主可靠故障诊断。此外,所提出的用于故障诊断的深度学习模型不能提供高效可靠的结果,容易出现退化问题且缺乏多尺度特征提取。该模型由于梯度消失而面临退化问题,最终影响了优化过程。为了解决上述问题,作者提出了一种新颖的三维(3D)克罗内克卷积特征金字塔(KCFP),它能有效地输入采集到的数据,而无需转换时频域和像素损失。在我们的模型中,用3D克罗内克卷积取代了单一扩张率,并使用3D特征选择(3DFSC)进行局部特征学习。所提出的研究提高了特征表示和分类精度,同时减轻了模型退化。作者在帕德博恩大学和MFPT轴承数据集上对模型进行了评估。对于帕德博恩大学数据集,KCFP实现了约99.6%的分类准确率,优于MFF-DRN(98.6%)和标准CNN(97.5%)模型。对于MFPT数据集,KCFP实现了约97.6%的分类准确率,优于MFF-DRN(97.0%)和标准CNN(95.7%)模型。这些结果证明了KCFP在工业应用中进行可靠高效滚动轴承故障诊断的潜力。