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基于振动-温度融合的滚动轴承性能退化自适应识别技术研究

Research on Adaptive Identification Technology for Rolling Bearing Performance Degradation Based on Vibration-Temperature Fusion.

作者信息

Li Zhenghui, Ying Lixia, Zhan Liwei, Zhuo Shi, Li Hui, Bai Xiaofeng

机构信息

College of Mechanical and Electrical Engineering, Harbin Engineering Univesity, Harbin 150500, China.

Aero Engine Corporation of China Harbin Bearing Company, Ltd., Harbin 150500, China.

出版信息

Sensors (Basel). 2025 Jul 30;25(15):4707. doi: 10.3390/s25154707.

DOI:10.3390/s25154707
PMID:40807871
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC12349605/
Abstract

To address the issue of low accuracy in identifying the transition states of rolling bearing performance degradation when relying solely on vibration signals, this study proposed a vibration-temperature fusion-based adaptive method for bearing performance degradation assessments. First, a multidimensional time-frequency feature set was constructed by integrating vibration acceleration and temperature signals. Second, a novel composite sensitivity index (CSI) was introduced, incorporating the trend persistence, monotonicity, and signal complexity to perform preliminary feature screening. Mutual information clustering and regularized entropy weight optimization were then combined to reselect highly sensitive parameters from the initially screened features. Subsequently, an adaptive feature fusion method based on auto-associative kernel regression (AFF-AAKR) was introduced to compress the data in the spatial dimension while enhancing the degradation trend characterization capability of the health indicator (HI) through a temporal residual analysis. Furthermore, the entropy weight method was employed to quantify the information entropy differences between the vibration and temperature signals, enabling dynamic weight allocation to construct a comprehensive HI. Finally, a dual-criteria adaptive bottom-up merging algorithm (DC-ABUM) was proposed, which achieves bearing life-stage identification through error threshold constraints and the adaptive optimization of segmentation quantities. The experimental results demonstrated that the proposed method outperformed traditional vibration-based life-stage identification approaches.

摘要

为了解决仅依靠振动信号识别滚动轴承性能退化过渡状态时精度较低的问题,本研究提出了一种基于振动-温度融合的轴承性能退化评估自适应方法。首先,通过整合振动加速度和温度信号构建了一个多维时频特征集。其次,引入了一种新颖的复合灵敏度指数(CSI),该指数结合了趋势持续性、单调性和信号复杂性来进行初步特征筛选。然后,将互信息聚类和正则化熵权优化相结合,从初步筛选的特征中重新选择高度敏感的参数。随后,引入了一种基于自联想核回归的自适应特征融合方法(AFF-AAKR),以在空间维度上压缩数据,同时通过时间残差分析增强健康指标(HI)的退化趋势表征能力。此外,采用熵权法量化振动和温度信号之间的信息熵差异,实现动态权重分配以构建综合健康指标。最后,提出了一种双准则自适应自底向上合并算法(DC-ABUM),该算法通过误差阈值约束和分割数量的自适应优化实现轴承寿命阶段识别。实验结果表明,所提出的方法优于传统的基于振动的寿命阶段识别方法。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/32bd657ca405/sensors-25-04707-g014.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/32bd657ca405/sensors-25-04707-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/70528853dd88/sensors-25-04707-g001.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/e0cc9735c7a4/sensors-25-04707-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/e00c2e198341/sensors-25-04707-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/1638543ff14f/sensors-25-04707-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/fb29c7d13346/sensors-25-04707-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/8360e8027507/sensors-25-04707-g011.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/3190/12349605/32bd657ca405/sensors-25-04707-g014.jpg

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本文引用的文献

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Machine Health Indicators and Digital Twins.机器健康指标与数字孪生
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Rolling Bearing Fault Diagnosis Based on a Synchrosqueezing Wavelet Transform and a Transfer Residual Convolutional Neural Network.
基于同步挤压小波变换和迁移残差卷积神经网络的滚动轴承故障诊断
Sensors (Basel). 2025 Jan 8;25(2):325. doi: 10.3390/s25020325.
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A New Heavy-Duty Bearing Degradation Evaluation Method with Multi-Domain Features.
Sensors (Basel). 2024 Dec 4;24(23):7769. doi: 10.3390/s24237769.
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Prediction of the Remaining Useful Life of Bearings Through CNN-Bi-LSTM-Based Domain Adaptation Model.基于卷积神经网络-双向长短期记忆网络域自适应模型的轴承剩余使用寿命预测
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Hidden Markov Models based intelligent health assessment and fault diagnosis of rolling element bearings.基于隐马尔可夫模型的滚动轴承智能健康评估与故障诊断。
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