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基于同步挤压小波变换和迁移残差卷积神经网络的滚动轴承故障诊断

Rolling Bearing Fault Diagnosis Based on a Synchrosqueezing Wavelet Transform and a Transfer Residual Convolutional Neural Network.

作者信息

Zhai Zihao, Luo Liyan, Chen Yuhan, Zhang Xiaoguo

机构信息

School of Information and Communication, Guilin University of Electronic Technology, Guilin 541004, China.

School of Computer Science and Information Security, Guilin University of Electronic Technology, Guilin 541004, China.

出版信息

Sensors (Basel). 2025 Jan 8;25(2):325. doi: 10.3390/s25020325.

Abstract

This study proposes a novel rolling bearing fault diagnosis technique based on a synchrosqueezing wavelet transform (SWT) and a transfer residual convolutional neural network (TRCNN) designed to address the difficulties of feature extraction caused by the non-stationarity of fault signals, as well as the issue of low fault diagnosis accuracy resulting from small sample quantities. This approach transforms the one-dimensional vibration signal into time-frequency diagrams using an SWT based on complex Morlet wavelet basis functions, which redistributes (squeezes) the values of the wavelet coefficients at different localized points in a time-frequency plane to the estimated instantaneous frequencies. This allows the energy to be more fully concentrated in actual corresponding frequency components. This strategy improves both the time-frequency aggregation and the resolution, which better reflects the eigenvalues of non-stationary signals. In this process, transfer learning and a residual structure are used in the training of a convolutional neural network. The resulting time-frequency diagrams, acquired using the steps discussed above, are then input to the TRCNN for diagnosis. A series of validation experiments confirmed that applying the TRCNN structure made it possible to achieve high diagnostic accuracy, even when training the network with only a small number of fault samples, as all 12 fault types from the test dataset were diagnosed correctly. Further simulation experiments demonstrated that our proposed method improved fault diagnosis accuracy compared to that of conventional techniques (with increases of 1.74% over RCNN, 1.28% over TCNN, 1.62% over STFT, 1.73% over WT, 2.83% over PWVD, and 1.39% over STFA-PD). In addition, diagnostic accuracy reached 100% during the application of three-time transfer learning, validating the effectiveness of the proposed method for rolling bearing fault diagnosis.

摘要

本研究提出了一种基于同步挤压小波变换(SWT)和转移残差卷积神经网络(TRCNN)的新型滚动轴承故障诊断技术,旨在解决故障信号非平稳性导致的特征提取困难以及小样本数量导致的故障诊断准确率低的问题。该方法基于复Morlet小波基函数,使用SWT将一维振动信号转换为时频图,在时频平面上把不同局部点处的小波系数值重新分布(挤压)到估计的瞬时频率上。这使得能量能更充分地集中在实际对应的频率分量中。该策略提高了时频聚集性和分辨率,能更好地反映非平稳信号的特征值。在此过程中,在卷积神经网络的训练中使用了迁移学习和残差结构。然后将使用上述步骤获取的时频图输入到TRCNN进行诊断。一系列验证实验证实,即使仅用少量故障样本训练网络,应用TRCNN结构也能实现高诊断准确率,因为测试数据集中的所有12种故障类型都被正确诊断。进一步的仿真实验表明,与传统技术相比,我们提出的方法提高了故障诊断准确率(比RCNN提高了1.74%,比TCNN提高了1.28%,比STFT提高了1.62%,比WT提高了1.73%,比PWVD提高了2.83%,比STFA-PD提高了1.39%)。此外,在应用三次迁移学习时诊断准确率达到了100%,验证了所提方法用于滚动轴承故障诊断的有效性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/0e3d/11768241/e46f03c16efd/sensors-25-00325-g001.jpg

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