Design, formulation, and optimization of media.

The fundamental knowledge available about the microorganism, substrates, and process represent the basis on which a rational approach for the design and formulation of media for microbial processes can be attempted. In this respect, it is necessary to analyze critically the main objective to be optimized (yield, productivity, quality of final product, etc.). The first step of medium development is concerned with the decision to be taken about the adequate components to be used, followed by the calculation of their concentrations. After medium preparation and experimentation, the application of the most appropriate statistical optimization methodology will make it possible to attain the optimal medium. Medium design and formulation for plant cell processes are still carried out on an empirical basis owing to the lack of fundamental knowledge. However, some general guidelines can be given for growth and production media considering the experimental evidence available about the functions and influence of the medium components for promoting growth and product formation. Adequate manipulation of the carbon, nitrogen, and phosphorus sources and phytohormones and the inclusion of precursors and elicitors in the medium represent the best strategy for improving medium development for plant cell processes. The development of cost-effective medium supplies for mammalian cell culture production of proteins is a key element for a commercially successful process. Medium development is a task that requires experience, time, and resources in its solutions, which may be several. An optimal formulation is elusive because there will always be room for improvement, but through systematic, comprehensive work, practical combinations of nutrients, factors, and feeding schedules can be developed in a reasonable time. A properly developed formulation can bring the burden of the medium below 10% of the total cost of a mammalian cell process.