Department of Engineering Science, National Cheng Kung University, Tainan 701, Taiwan; E-mail:
Sensors (Basel). 2009;9(2):1188-203. doi: 10.3390/s9021188. Epub 2009 Feb 24.
Flexible electronics sensors for tactile applications in multi-touch sensing and large scale manufacturing were designed and fabricated. The sensors are based on polyimide substrates, with thixotropy materials used to print organic resistances and a bump on the top polyimide layer. The gap between the bottom electrode layer and the resistance layer provides a buffer distance to reduce erroneous contact during large bending. Experimental results show that the top membrane with a bump protrusion and a resistance layer had a large deflection and a quick sensitive response. The bump and resistance layer provided a concentrated von Mises stress force and inertial force on the top membrane center. When the top membrane had no bump, it had a transient response delay time and took longer to reach steady-state. For printing thick structures of flexible electronics sensors, diffusion effects and dimensional shrinkages can be improved by using a paste material with a high viscosity. Linear algorithm matrixes with Gaussian elimination and control system scanning were used for multi-touch detection. Flexible electronics sensors were printed with a resistance thickness of about 32 μm and a bump thickness of about 0.2 mm. Feasibility studies show that printing technology is appropriate for large scale manufacturing, producing sensors at a low cost.
设计并制造了用于多点触摸感应和大规模制造的触觉应用的柔性电子传感器。这些传感器基于聚酰亚胺基板,使用触变材料来打印有机电阻和顶部聚酰亚胺层上的凸起。底部电极层和电阻层之间的间隙提供了一个缓冲距离,以减少大弯曲时的错误接触。实验结果表明,带有凸起和电阻层的顶部膜具有较大的挠度和快速的敏感响应。凸起和电阻层在顶部膜中心提供了集中的 von Mises 应力和惯性力。当顶部膜没有凸起时,它具有瞬态响应延迟时间,并且需要更长的时间才能达到稳定状态。对于打印柔性电子传感器的厚结构,可以通过使用具有高粘度的糊料来改善扩散效应和尺寸收缩。使用高斯消元法和控制系统扫描的线性算法矩阵进行多点检测。使用约 32μm 的电阻厚度和约 0.2mm 的凸起厚度来打印柔性电子传感器。可行性研究表明,印刷技术适合大规模制造,以低成本生产传感器。