药物的3D打印:设计具有独特设计和药物释放特性的新型口服制剂。

3D Printing of Medicines: Engineering Novel Oral Devices with Unique Design and Drug Release Characteristics.

作者信息

Goyanes Alvaro, Wang Jie, Buanz Asma, Martínez-Pacheco Ramón, Telford Richard, Gaisford Simon, Basit Abdul W

机构信息

UCL School of Pharmacy, University College London , 29-39 Brunswick Square, London WC1N 1AX, United Kingdom.

Department of Pharmacy and Pharmaceutical Technology, Faculty of Pharmacy, University of Santiago de Compostela , 15782 Santiago de Compostela, Spain.

出版信息

Mol Pharm. 2015 Nov 2;12(11):4077-84. doi: 10.1021/acs.molpharmaceut.5b00510. Epub 2015 Oct 16.

Abstract

Three dimensional printing (3D printing) was used to fabricate novel oral drug delivery devices with specialized design configurations. Each device was loaded with multiple actives, with the intent of applying this process to the production of personalized medicines tailored at the point of dispensing or use. A filament extruder was used to obtain drug-loaded--paracetamol (acetaminophen) or caffeine--filaments of poly(vinyl alcohol) with characteristics suitable for use in fused-deposition modeling 3D printing. A multinozzle 3D printer enabled fabrication of capsule-shaped solid devices containing the drug with different internal structures. The design configurations included a multilayer device, with each layer containing drug, whose identity was different to the drug in the adjacent layers, and a two-compartment device comprising a caplet embedded within a larger caplet (DuoCaplet), with each compartment containing a different drug. Raman spectroscopy was used to collect 2-dimensional hyper spectral arrays across the entire surface of the devices. Processing of the arrays using direct classical least-squares component matching to produce false color representations of distribution of the drugs was used. This clearly showed a definitive separation between the drug layers of paracetamol and caffeine. Drug release tests in biorelevant bicarbonate media showed unique drug release profiles dependent on the macrostructure of the devices. In the case of the multilayer devices, release of both paracetamol and caffeine was simultaneous and independent of drug solubility. With the DuoCaplet design, it was possible to engineer either rapid drug release or delayed release by selecting the site of incorporation of the drug in the device; the lag-time for release from the internal compartment was dependent on the characteristics of the external layer. The study confirms the potential of 3D printing to fabricate multiple-drug containing devices with specialized design configurations and unique drug release characteristics, which would not otherwise be possible using conventional manufacturing methods.

摘要

三维打印(3D打印)被用于制造具有特殊设计结构的新型口服给药装置。每个装置都装载了多种活性成分,旨在将此工艺应用于在配药或使用点定制的个性化药物生产。使用细丝挤出机获得载有对乙酰氨基酚(扑热息痛)或咖啡因的聚(乙烯醇)细丝,其特性适合用于熔融沉积建模3D打印。多喷嘴3D打印机能够制造包含药物且具有不同内部结构的胶囊形状的固体装置。设计结构包括多层装置,每层都含有药物,其药物种类与相邻层中的药物不同;还有一种双隔室装置,由嵌入较大囊片中的小囊片(双囊片)组成,每个隔室含有不同的药物。使用拉曼光谱在装置的整个表面收集二维高光谱阵列。使用直接经典最小二乘分量匹配对阵列进行处理,以生成药物分布的伪彩色表示。这清楚地显示了对乙酰氨基酚和咖啡因药物层之间的明确分离。在生物相关碳酸氢盐介质中的药物释放测试表明,独特的药物释放曲线取决于装置的宏观结构。对于多层装置,对乙酰氨基酚和咖啡因的释放是同时进行的,且与药物溶解度无关。采用双囊片设计时,通过选择药物在装置中的掺入位置,可以设计出快速药物释放或延迟释放;从内部隔室释放的滞后时间取决于外层的特性。该研究证实了3D打印制造具有特殊设计结构和独特药物释放特性的多药物装置的潜力,而使用传统制造方法则无法实现这一点。

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