Center for Continuous Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering (RCPE), Inffeldgasse 13, 8010, Graz, Austria.
Institute of Chemistry, NAWI Graz, University of Graz, Heinrichstrasse 28, 8010, Graz, Austria.
Top Curr Chem (Cham). 2018 Dec 11;377(1):2. doi: 10.1007/s41061-018-0226-z.
Molecular oxygen (O) is the ultimate "green" oxidant for organic synthesis. There has been recent intensive research within the synthetic community to develop new selective liquid phase aerobic oxidation methodologies as a response to the necessity to reduce the environmental impact of chemical synthesis and manufacture. Green and sustainable chemical processes rely not only on effective chemistry but also on the implementation of reactor technologies that enhance reaction performance and overall safety. Continuous flow reactors have facilitated safer and more efficient utilization of O, whilst enabling protocols to be scalable. In this article, we discuss recent advancements in the utilization of continuous processing for aerobic oxidations. The translation of aerobic oxidation from batch protocols to continuous flow processes, including process intensification (high T/p), is examined. The use of "synthetic air", typically consisting of less than 10% O in N, is compared to pure O (100% O) as an oxidant source in terms of process efficiency and safety. Examples of homogeneous catalysis and heterogeneous (packed bed) catalysis are provided. The application of flow photoreactors for the in situ formation of singlet oxygen (O) for use in organic reactions, as well as the implementation of membrane technologies, green solvents and recent reactor solutions for handling O are covered.
分子氧 (O) 是有机合成中最终的“绿色”氧化剂。合成领域最近进行了密集的研究,以开发新的选择性液相需氧氧化方法,以响应减少化学合成和制造对环境影响的必要性。绿色和可持续的化学工艺不仅依赖于有效的化学,还依赖于实施增强反应性能和整体安全性的反应器技术。连续流反应器促进了 O 的更安全、更高效的利用,同时使协议能够规模化。在本文中,我们讨论了连续处理在需氧氧化中的最新进展。讨论了将需氧氧化从分批协议转化为连续流工艺,包括工艺强化(高 T/p)。从工艺效率和安全性的角度比较了使用通常含有不到 10% O 的“合成空气”(主要由 N 组成)与纯 O(100% O)作为氧化剂源。提供了均相催化和多相(填充床)催化的例子。介绍了用于有机反应中使用的单线态氧 (O) 的原位形成的流动光反应器的应用,以及膜技术、绿色溶剂和处理 O 的最新反应器解决方案的实施。