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玻璃碳表面处理对其在熔融石英精密玻璃成型过程中磨损行为的影响。

Influence of Glassy Carbon Surface Finishing on Its Wear Behavior during Precision Glass Moulding of Fused Silica.

作者信息

Grunwald Tim, Wilhelm Dennis Patrick, Dambon Olaf, Bergs Thomas

机构信息

Chair for Manufacturing Technology, Department of Forming, Tool Machine Laboratory (WZL) of RWTH Aachen University, 52074 Aachen, Germany.

Department of Fine Machining and Optics, Fraunhofer Institute for Production Technology IPT, 52074 Aachen, Germany.

出版信息

Materials (Basel). 2019 Feb 26;12(5):692. doi: 10.3390/ma12050692.

DOI:10.3390/ma12050692
PMID:30813643
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC6427297/
Abstract

Laser technology has a rising demand for high precision Fused Silica components. Precision Glass Moulding (PGM) is a technology that can fulfil the given demands in efficiency and scalability. Due to the elevated process temperatures of almost 1400 °C and the high mechanical load, Glassy Carbon was qualified as an appropriate forming tool material for the moulding of Fused Silica. Former studies revealed that the tools' surface finishing has an important influence on wear behaviour. This paper deals with investigation and analysis of surface preparation processes of Glassy Carbon moulds. In order to fulfil standards for high precision optics, the finishing results will be characterised by sophisticated surface description parameters used in the optics industry. Later on, the mould performance, in terms of wear resistance, is tested in extended moulding experiments. Correlations between the surface finish of the Glassy Carbon tools and their service lifetime are traced back to fundamental physical circumstances and conclusions for an optimal surface treatment are drawn.

摘要

激光技术对高精度熔融石英部件的需求不断增加。精密玻璃模塑（PGM）是一种能够在效率和可扩展性方面满足既定需求的技术。由于工艺温度高达近1400°C且机械负荷高，玻璃碳被认定为用于熔融石英模塑的合适成型工具材料。先前的研究表明，工具的表面光洁度对磨损行为有重要影响。本文主要研究和分析玻璃碳模具的表面处理工艺。为了达到高精度光学元件的标准，将采用光学行业中使用的精密表面描述参数来表征加工结果。随后，在扩展的模塑实验中测试玻璃碳模具在耐磨性方面的模具性能。玻璃碳工具的表面光洁度与其使用寿命之间的相关性可追溯到基本物理情况，并得出了最佳表面处理的结论。

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