Digital Human Modeling in the Occupational Safety and Health Process: An Application in Manufacturing.

Digital human modeling (DHM) and simulation software has been identified as an effective tool for evaluating work tasks and design alternatives without requiring the expense of physical mock-ups and production trials. Despite recent commercial advancements and a broader availability of DHM platforms, the peer-reviewed scientific literature lacks sufficient demonstration of the application of DHM software within an occupational safety and health process for mitigating exposures to physical risk factors in a real work environment. We describe the implementation of a commercially-available DHM platform as a component of an occupational safety and health process in a manufacturing environment over the course of one year. Success stories, challenges, and practical recommendations are discussed.