Process optimization, green chemistry balance and technoeconomic analysis of biodiesel production from castor oil using heterogeneous nanocatalyst.

In the present work, zinc doped calcium oxide was used as a nanocatalyst for biodiesel production from castor oil. The optimal conditions of biodiesel conversion and green chemistry balance were obtained with response surface methodology. Five green chemistry parameters like carbon efficiency, atom economy, reaction mass efficiency, stoichiometric factor and environmental factor were optimized. The sustainable biodiesel yield 84.9% and green chemistry balance 0.902 was achieved at methanol to oil molar ratio 10.5:1, temperature 57 °C, time 70 min, and catalyst concentration 2.15%. The synthesized biodiesel was characterized by GCMS and FTIR, and physic-chemical properties were determined. Based on experimental study annually 20.3 million kg capacity plant was simulated using SuperPro designer. The sensitivity analysis of oil purchase cost and biodiesel selling price on ROI, payback period, IRR and NPV were investigated. The optimization and technoeconomic analysis provided a sustainable platform for commercial based biodiesel production.