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基于小波分析和改进AlexNet的液压柱塞泵智能故障诊断

Intelligent Fault Diagnosis of Hydraulic Piston Pump Based on Wavelet Analysis and Improved AlexNet.

作者信息

Zhu Yong, Li Guangpeng, Wang Rui, Tang Shengnan, Su Hong, Cao Kai

机构信息

National Research Center of Pumps, Jiangsu University, Zhenjiang 212013, China.

State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China.

出版信息

Sensors (Basel). 2021 Jan 14;21(2):549. doi: 10.3390/s21020549.

Abstract

Hydraulic piston pump is the heart of hydraulic transmission system. On account of the limitations of traditional fault diagnosis in the dependence on expert experience knowledge and the extraction of fault features, it is of great meaning to explore the intelligent diagnosis methods of hydraulic piston pump. Motivated by deep learning theory, a novel intelligent fault diagnosis method for hydraulic piston pump is proposed via combining wavelet analysis with improved convolutional neural network (CNN). Compared with the classic AlexNet, the proposed method decreases the number of parameters and computational complexity by means of modifying the structure of network. The constructed model fully integrates the ability of wavelet analysis in feature extraction and the ability of CNN in deep learning. The proposed method is employed to extract the fault features from the measured vibration signals of the piston pump and realize the fault classification. The fault data are mainly from five different health states: central spring failure, sliding slipper wear, swash plate wear, loose slipper, and normal state, respectively. The results show that the proposed method can extract the characteristics of the vibration signals of the piston pump in multiple states, and effectively realize intelligent fault recognition. To further demonstrate the recognition property of the proposed model, different CNN models are used for comparisons, involving standard LeNet-5, improved 2D LeNet-5, and standard AlexNet. Compared with the models for contrastive analysis, the proposed method has the highest recognition accuracy, and the proposed model is more robust.

摘要

液压活塞泵是液压传动系统的核心。鉴于传统故障诊断在依赖专家经验知识和故障特征提取方面存在局限性,探索液压活塞泵的智能诊断方法具有重要意义。受深度学习理论的启发,通过将小波分析与改进的卷积神经网络(CNN)相结合,提出了一种新型的液压活塞泵智能故障诊断方法。与经典的AlexNet相比,该方法通过修改网络结构减少了参数数量和计算复杂度。所构建的模型充分整合了小波分析在特征提取方面的能力和CNN在深度学习方面的能力。该方法用于从活塞泵的实测振动信号中提取故障特征并实现故障分类。故障数据主要分别来自五种不同的健康状态:中心弹簧故障、滑靴磨损、斜盘磨损、滑靴松动和正常状态。结果表明,该方法能够提取活塞泵在多种状态下振动信号的特征,并有效实现智能故障识别。为了进一步证明所提模型的识别性能,使用不同的CNN模型进行比较,包括标准的LeNet-5、改进的二维LeNet-5和标准的AlexNet。与用于对比分析的模型相比,所提方法具有最高的识别准确率,且所提模型更具鲁棒性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/284e/7828838/5c66f8e54bc6/sensors-21-00549-g009a.jpg

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