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扭转振动在纵扭耦合超声振动辅助磨削碳化硅陶瓷中的作用

The Effect of Torsional Vibration in Longitudinal-Torsional Coupled Ultrasonic Vibration-Assisted Grinding of Silicon Carbide Ceramics.

作者信息

Chen Yurong, Su Honghua, He Jingyuan, Qian Ning, Gu Jiaqing, Xu Jiuhua, Ding Kai

机构信息

National Key Laboratory of Science and Technology on Helicopter Transmission, College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China.

School of Mechanical Engineering, Jiangsu University of Technology, Changzhou 213001, China.

出版信息

Materials (Basel). 2021 Feb 2;14(3):688. doi: 10.3390/ma14030688.

DOI:10.3390/ma14030688
PMID:33540745
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC7867304/
Abstract

Rotary longitudinal-torsional coupled ultrasonic vibration-assisted grinding (LTUAG) is a new manufacturing method that can improve the grinding ability of silicon carbide ceramics. However, compared with longitudinal ultrasonic vibration-assisted grinding (LUAG), the role of torsional vibration in the grinding process is unclear. In this study, an effective method for measuring longitudinal-torsional coupled ultrasonic vibration amplitude and an experimental setup for measuring actual amplitude during grinding are proposed. The trajectory of the abrasive grains under the same grinding parameters and the same longitudinal amplitude during LTUAG and LUAG are analysed. Ultrasonic amplitude curves under the condition of tool rotation are then measured and analysed. Finally, the effect of torsional vibration on grinding force and surface roughness under the same grinding conditions is explained. Experimental analysis shows that the introduction of torsional vibration has little effect on the trajectory length and does not change the number of interference overlaps between abrasive grain tracks. Torsional vibration will only increase the cutting speed during grinding and reduce the undeformed chip thickness, which will reduce the grinding force and improve the surface roughness of LTUAG.

摘要

旋转纵向-扭转耦合超声振动辅助磨削（LTUAG）是一种能够提高碳化硅陶瓷磨削能力的新型制造方法。然而，与纵向超声振动辅助磨削（LUAG）相比，扭转振动在磨削过程中的作用尚不清楚。在本研究中，提出了一种测量纵向-扭转耦合超声振动振幅的有效方法以及一种用于测量磨削过程中实际振幅的实验装置。分析了在相同磨削参数和相同纵向振幅下，LTUAG和LUAG过程中磨粒的轨迹。随后测量并分析了刀具旋转条件下的超声振幅曲线。最后，解释了在相同磨削条件下扭转振动对磨削力和表面粗糙度的影响。实验分析表明，引入扭转振动对轨迹长度影响较小，且不会改变磨粒轨迹之间的干涉重叠次数。扭转振动只会在磨削过程中提高切削速度并减小未变形切屑厚度，这将降低磨削力并改善LTUAG的表面粗糙度。

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