The Effect of Torsional Vibration in Longitudinal-Torsional Coupled Ultrasonic Vibration-Assisted Grinding of Silicon Carbide Ceramics.

Rotary longitudinal-torsional coupled ultrasonic vibration-assisted grinding (LTUAG) is a new manufacturing method that can improve the grinding ability of silicon carbide ceramics. However, compared with longitudinal ultrasonic vibration-assisted grinding (LUAG), the role of torsional vibration in the grinding process is unclear. In this study, an effective method for measuring longitudinal-torsional coupled ultrasonic vibration amplitude and an experimental setup for measuring actual amplitude during grinding are proposed. The trajectory of the abrasive grains under the same grinding parameters and the same longitudinal amplitude during LTUAG and LUAG are analysed. Ultrasonic amplitude curves under the condition of tool rotation are then measured and analysed. Finally, the effect of torsional vibration on grinding force and surface roughness under the same grinding conditions is explained. Experimental analysis shows that the introduction of torsional vibration has little effect on the trajectory length and does not change the number of interference overlaps between abrasive grain tracks. Torsional vibration will only increase the cutting speed during grinding and reduce the undeformed chip thickness, which will reduce the grinding force and improve the surface roughness of LTUAG.