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用于通过选择性激光熔化生产高密度金属部件的增强数学模型。

Enhanced Mathematical Model for Producing Highly Dense Metallic Components through Selective Laser Melting.

作者信息

Estrada-Díaz Jorge A, Elías-Zúñiga Alex, Martínez-Romero Oscar, Olvera-Trejo Daniel

机构信息

School of Engineering and Science, Tecnologico de Monterrey, Av. E. Garza Sada 2501 Sur, Monterrey 64849, Mexico.

出版信息

Materials (Basel). 2021 Mar 23;14(6):1571. doi: 10.3390/ma14061571.

DOI:10.3390/ma14061571
PMID:33807013
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC8004960/
Abstract

In this work, a previously developed mathematical model to predict bulk density of SLMed (produced via Selective Laser Melting) component is enhanced by taking laser power, scanning speed, hatch spacing, powder's thermal conductivity and specific heat capacity as independent variables. Experimental data and manufacturing conditions for the selective laser melting (SLM) of metallic materials (which include aluminum, steel, titanium, copper, tungsten and nickel alloys) are adapted from the literature and used to evaluate the validity of the proposed enhanced model. A strong relation between dependent and independent dimensionless products is observed throughout the studied materials. The proposed enhanced mathematical model shows to be highly accurate since the computed root-mean-square-error values (RMSE) does not exceed 5 × 10. Furthermore, an analytical expression for the prediction of bulk density of SLMed components was developed. From this, an expression for determining the needed scanning speed, with respect to laser power, to achieve highly dense components produced via SLM, is derived.

摘要

在这项工作中,通过将激光功率、扫描速度、扫描间距、粉末的热导率和比热容作为自变量,对先前开发的用于预测选择性激光熔化(SLM)部件体密度的数学模型进行了改进。金属材料(包括铝、钢、钛、铜、钨和镍合金)选择性激光熔化(SLM)的实验数据和制造条件取自文献,并用于评估所提出的改进模型的有效性。在整个研究材料中观察到了因变量与自变量无量纲乘积之间的强关系。所提出的改进数学模型显示出高度准确性,因为计算得到的均方根误差值(RMSE)不超过5×10。此外,还开发了一个用于预测SLM部件体密度的解析表达式。由此,推导出了一个关于激光功率确定所需扫描速度以实现通过SLM生产的高密度部件的表达式。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/22df29a1dec1/materials-14-01571-g004a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/1af5cc90d076/materials-14-01571-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/0f597a85b91a/materials-14-01571-g002a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/2b97205edf8e/materials-14-01571-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/22df29a1dec1/materials-14-01571-g004a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/1af5cc90d076/materials-14-01571-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/0f597a85b91a/materials-14-01571-g002a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/2b97205edf8e/materials-14-01571-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/95fb/8004960/22df29a1dec1/materials-14-01571-g004a.jpg

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本文引用的文献

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2
Effect of Selective Laser Melting Process Parameters on the Quality of Al Alloy Parts: Powder Characterization, Density, Surface Roughness, and Dimensional Accuracy.选择性激光熔化工艺参数对铝合金零件质量的影响:粉末表征、密度、表面粗糙度和尺寸精度
Materials (Basel). 2018 Nov 22;11(12):2343. doi: 10.3390/ma11122343.
3
In situ elaboration of a binary Ti-26Nb alloy by selective laser melting of elemental titanium and niobium mixed powders.
纳米结构高能材料增材制造问题综述
Materials (Basel). 2021 Dec 2;14(23):7394. doi: 10.3390/ma14237394.
通过对元素钛粉和铌粉的选择性激光熔化原位制备二元Ti-26Nb合金。
Mater Sci Eng C Mater Biol Appl. 2016 May;62:852-9. doi: 10.1016/j.msec.2016.02.033. Epub 2016 Feb 11.