Cao Wenyan, Wang Ranfeng, Fan Minqiang, Fu Xiang, Wang Haoran, Wang Yulong
College of Mining Engineering, Taiyuan University of Technology, Taiyuan, 030024 China.
Information Professional Committee of the Coal Industry Committee of Technology, Beijing, 100013 China.
Appl Intell (Dordr). 2022;52(1):732-752. doi: 10.1007/s10489-021-02328-z. Epub 2021 May 10.
Intelligent separation is a core technology in the transformation, upgradation, and high-quality development of coal. Realising the intelligent recognition and accurate classification of coal flotation froth is a key technology of intelligent separation. At present, the coal flotation process relies on artificial recognition of froth features for adjusting the reagent dosage. However, owing to the low accuracy and subjectivity of artificial recognition, some problems arise, such as reagent wastage and unqualified product quality. Thus, this paper proposes a new froth image classification method based on the maximal-relevance-minimal-redundancy (MR MR)-semi-supervised Gaussian mixture model (SSGMM) hybrid model for recognition of reagent dosage condition in the coal flotation process. First, the features of morphology, colour, and texture are extracted, and the optimal froth image features are screened out using the maximal-relevance-minimal-redundancy (MRMR) feature selection algorithm based on class information. Second, the traditional GMM clusterer is improved, called SSGMM, by introducing a small number of marked samples, the traditional GMM' problems of unclear training goals, invisible clustering results, and artificially judged clustering results are solved. Then a new hybrid classification model is proposed by combining the MRMR with the modified GMM (SSGMM) which can be named as (MRMR - SSGMM). The optimal froth image features are screened by MRMR to provide the SSGMM classifier. In the process of training and learning the feature samples, using the marked feature samples of froth images to guide the unmarked feature samples. The information of marked feature samples of froth images is mapped to the unmarked feature samples, the classification of the froth images were realised. Finally, the accuracy of the SSGMM classifier is used as the evaluation criterion for the screened features by MRMR. By automatically executing the entire learning process to find the best number of froth image features and the optimal image features, so that the classifier achieves the maximum classification accuracy. Experimental results show that the proposed classification method achieves the best results in accuracy and time, compared with other benchmark classification methods. Application results show that the method can provide reliable guidance for the adjustment of the reagent dosage, realize the accurate and timely control of the reagent dosage, reduce the consumption of the reagent and the incidence of production accidents, and stabilize the product quality in the coal flotation production process.
智能分选是煤炭转型升级和高质量发展的核心技术。实现煤浮选泡沫的智能识别与精准分类是智能分选的关键技术。目前,煤浮选过程依靠人工识别泡沫特征来调整药剂用量。然而,由于人工识别的准确性低且具有主观性,出现了一些问题,如药剂浪费和产品质量不合格等。因此,本文提出一种基于最大相关最小冗余(MR MR)-半监督高斯混合模型(SSGMM)混合模型的新型泡沫图像分类方法,用于识别煤浮选过程中的药剂用量情况。首先,提取形态、颜色和纹理特征,并基于类别信息使用最大相关最小冗余(MRMR)特征选择算法筛选出最优的泡沫图像特征。其次,通过引入少量有标记样本对传统高斯混合模型聚类器进行改进,称为SSGMM,解决了传统高斯混合模型训练目标不明确、聚类结果不可见以及聚类结果需人工判断等问题。然后,将MRMR与改进后的高斯混合模型(SSGMM)相结合,提出一种新的混合分类模型,可命名为(MRMR - SSGMM)。通过MRMR筛选出最优的泡沫图像特征,为SSGMM分类器提供数据。在对特征样本进行训练和学习的过程中,利用有标记的泡沫图像特征样本引导无标记特征样本。将有标记的泡沫图像特征样本信息映射到无标记特征样本上,实现对泡沫图像的分类。最后,以SSGMM分类器的准确率作为MRMR筛选特征的评价标准。通过自动执行整个学习过程,找到最佳的泡沫图像特征数量和最优图像特征,使分类器达到最大分类准确率。实验结果表明,与其他基准分类方法相比,所提出的分类方法在准确率和时间方面取得了最佳效果。应用结果表明,该方法可为药剂用量的调整提供可靠指导,实现药剂用量的准确及时控制,减少药剂消耗和生产事故发生率,稳定煤浮选生产过程中的产品质量。