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为一家小型企业开发一种方便、营养且即食的包装产品,该产品使用小米并采用批量规模工艺。

Development of a convenient, nutritious ready to cook packaged product using millets with a batch scale process development for a small-scale enterprise.

作者信息

Chhabra Iksha, Kaur Avneet

机构信息

Mrida Greens and Development Pvt. Ltd, Delhi, India.

出版信息

J Food Sci Technol. 2022 Feb;59(2):488-497. doi: 10.1007/s13197-021-05031-6. Epub 2021 Feb 26.

Abstract

To keep up with changing trends and increasing demand for clean labels, consumers preferences have to be met for, not only convenient and tastier foods but with products which are nutritious and promote health and sustainability. The ready to cook foods are finding more market shelf space with a growing CAGR of over 18%. The present study explores development of ready to cook foods using bio-diversified grains for more sustainability and targets LOHAS (Lifestyle of Health and Sustainability) segment. The study undertook trials for development of ready to cook millet khichdi and upma with packaging and shelf life study. The pilot study also undertook batch process trials for process standardization. For the development, the millet grains (foxtail and little millet) were subjected to dry roasting process. It was observed that the desirable conditions for roasting were 18 min at 110 °C to attain moisture below 4% and better organoleptic score for reconstitution. Nutritional analyses revealed that both the mixes had good amount of protein, dietary fibre and minerals compared to the similar products available in the market. Batch scale process trials revealed that the process can be easily undertaken for a small-scale production and had a good scope of being a women enterprise model. Shelf life studies performed indicated that products had a good shelf life at ambient conditions and required no additives or preservatives and thus, catered to the need for natural, clean, convenient to use nutritious products.

摘要

为了跟上不断变化的趋势以及对清洁标签日益增长的需求,不仅要满足消费者对方便、美味食品的偏好,还要满足他们对营养丰富、促进健康和可持续发展产品的需求。即食食品正以超过18%的年复合增长率获得更多的市场货架空间。本研究探索使用生物多样化谷物开发即食食品以实现更高的可持续性,并针对乐活(健康与可持续生活方式)细分市场。该研究进行了即食小米糊和乌普马的开发试验以及包装和保质期研究。试点研究还进行了工艺标准化的批量工艺试验。为了进行开发,对小米粒(狐尾粟和小粟)进行了干烤处理。观察到理想的烘烤条件是在110°C下烘烤18分钟,以使水分含量低于4%,并在复水时获得更好的感官评分。营养分析表明,与市场上同类产品相比,这两种混合物都含有大量的蛋白质、膳食纤维和矿物质。批量规模的工艺试验表明,该工艺可以很容易地用于小规模生产,并且很有成为女性企业模式的潜力。进行的保质期研究表明,产品在常温条件下具有良好的保质期,不需要添加任何添加剂或防腐剂,因此满足了对天然、清洁、使用方便的营养产品的需求。

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