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使用填充聚合物颗粒进行低成本金属3D打印。

Low cost 3D printing of metals using filled polymer pellets.

作者信息

Martin Vincent, Witz Jean-François, Gillon Frédéric, Najjar Denis, Quaegebeur Philippe, Benabou Abdelkader, Hecquet Michel, Berté Emmanuel, Lesaffre François, Meersdam Matthieu, Auzene Delphine

机构信息

Univ. Lille, Arts et Metiers Institute of Technology, Centrale Lille, Junia, ULR 2697 - L2EP Lille, France.

Univ. Lille, CNRS, Centrale Lille, UMR 9013 - LaMcube - Laboratoire de Mécanique, Multiphysique, Multiéchelle, Lille, France.

出版信息

HardwareX. 2022 Mar 12;11:e00292. doi: 10.1016/j.ohx.2022.e00292. eCollection 2022 Apr.

DOI:10.1016/j.ohx.2022.e00292
PMID:35509947
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9058854/
Abstract

Nowadays, additive manufacturing of metallic materials is most often carried out using expensive and complex tools that leave the user with limited control and no possibility of modification. In order to make the printing of metal parts more accessible to small structures but also better suited for academic research, the use of a mixture of thermoplastic polymer and metal powder is a good solution as many granular feedstocks already exist for Metal Injection Molding applications. To perform the shaping process, the Fused Granular Fabrication 3D printing technology is set up by diverting the use of a feedstock in the form of pellets that are directly inserted into the print head. This solution, which is less costly, is implemented here by modifying a mid-range printer, the Tool Changer from E3D, and by making the hardware and software adaptations to mount a compact granulates extruder on it, which is also available on the market. The polymer portion present in the green part can then be removed in order to perform the heat treatments that will densify the powder by sintering and give a fully metallic dense object.

摘要

如今，金属材料的增材制造通常使用昂贵且复杂的工具，这使得用户的控制受限且无法进行修改。为了使小型结构的金属零件打印更容易实现，同时也更适合学术研究，使用热塑性聚合物和金属粉末的混合物是一个很好的解决方案，因为许多粒状原料已用于金属注射成型应用。为了进行成型过程，通过改变使用颗粒形式的原料（直接插入打印头）来建立熔融粒料制造3D打印技术。这种成本较低的解决方案在此通过改装一台中档打印机（E3D的换刀器）来实现，并通过进行硬件和软件适配，在其上安装一个紧凑的粒料挤出机（市场上也有）。然后可以去除生坯零件中存在的聚合物部分，以便进行热处理，通过烧结使粉末致密化，从而得到完全致密的金属物体。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/3525f0931d4f/gr14.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/7770d58e8506/ga1.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/3f053d0e307e/gr2.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/eade25f5f292/gr4.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/04e2d11318d7/gr6.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/9a38a3ed8cd1/gr8.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/5f585fa48a9b/gr10.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/f6b97404904c/gr11.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/854b5f952fd3/gr12.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/3525f0931d4f/gr14.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/7770d58e8506/ga1.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/3f053d0e307e/gr2.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/eade25f5f292/gr4.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/04e2d11318d7/gr6.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/9a38a3ed8cd1/gr8.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/5f585fa48a9b/gr10.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/f6b97404904c/gr11.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/854b5f952fd3/gr12.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5555/9058854/3525f0931d4f/gr14.jpg

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