Advanced chemical stability diagrams to predict the formation of complex zinc compounds in a chloride environment.

A chemical stability map is advanced by incorporating ion complexation, solubility, and chemical trajectories to predict ZnO, Zn(OH), ZnCO, ZnCl, Zn(CO)(OH), and Zn(OH)Cl·HO precipitation as a function of the total Zn content and pH of an NaCl solution. These calculations demonstrate equilibrium stability of solid Zn products often not considered while tracking the consumed and produced aqueous Zn ion species concentrations through chemical trajectories. The effect of Cl-based ligand formation is incorporated into these stability predictions, enabling enhanced appreciation for the local corrosion conditions experienced at the Zn surface in chloride-containing environments. Additionally, the complexation of Cl with Zn is demonstrated to compete with the formation of solid phases, making precipitation more difficult. The present work also extends the chemical stability diagram derivations by incorporating a Gibbs-Thompson curvature relation to predict the effect of nanoscale precipitate phase formation on species solubility. These thermodynamic predictions correlate well with experimental results for Zn corrosion in full and alternate NaCl immersion, and have far-reaching utility in a variety of fields requiring nanoscale, semiconductor, and/or structural materials.