Geng Xiuxia, Wang Mingzhi, Hou Bingyu
School of Mechano-Electronic Engineering, Xidian University, Xi'an 710071, China.
CityU-Xidian Joint Laboratory of Micro/Nano Manufacturing, Shenzhen 518057, China.
Micromachines (Basel). 2023 Oct 21;14(10):1959. doi: 10.3390/mi14101959.
The lattice metamaterial has attracted extensive attention due to its excellent specific strength, energy absorption capacity, and strong designability of the cell structure. This paper aims to explore the functional nickel plating on the basis of biomimetic-designed lattice structures, in order to achieve higher stiffness, strength, and energy absorption characteristics. Two typical structures, the body-centered cubic (BCC) lattice and the bioinspired hierarchical circular lattice (HCirC), were considered. The BCC and HCirC lattice templates were prepared based on DLP (digital light processing) 3D printing. Based on this, chemical plating, as well as the composite plating of chemical plating followed by electroplating, was carried out to prepare the corresponding nickel-plated lattice structures. The mechanical properties and deformation failure mechanisms of the resin-based lattice, chemically plated lattice, and composite electroplated lattice structures were studied by using compression experiments. The results show that the metal coating can significantly improve the mechanical properties and energy absorption capacity of microlattices. For example, for the HCirC structure with the loading direction along the -axis, the specific strength, specific stiffness, and specific energy absorption after composite electroplating increased by 546.9%, 120.7%, and 2113.8%, respectively. The shell-core structure formed through composite electroplating is the main factor for improving the mechanical properties of the lattice metamaterial. In addition, the functional nickel plating based on biomimetic structure design can further enhance the improvement space of mechanical performance. The research in this paper provides insights for exploring lighter and stronger lattice metamaterials and their multifunctional applications.
晶格超材料因其优异的比强度、能量吸收能力以及单元结构的强大可设计性而备受广泛关注。本文旨在基于仿生设计的晶格结构探索功能性镀镍,以实现更高的刚度、强度和能量吸收特性。考虑了两种典型结构,即体心立方(BCC)晶格和仿生分层圆形晶格(HCirC)。基于数字光处理(DLP)3D打印制备了BCC和HCirC晶格模板。在此基础上,进行了化学镀以及化学镀后再电镀的复合镀,以制备相应的镀镍晶格结构。通过压缩实验研究了树脂基晶格、化学镀晶格和复合电镀晶格结构的力学性能及变形破坏机制。结果表明,金属涂层可显著提高微晶格的力学性能和能量吸收能力。例如,对于加载方向沿z轴的HCirC结构,复合电镀后的比强度、比刚度和比能量吸收分别提高了546.9%、120.7%和2113.8%。复合电镀形成的壳核结构是提高晶格超材料力学性能的主要因素。此外,基于仿生结构设计的功能性镀镍可进一步提升力学性能的改善空间。本文的研究为探索更轻更强的晶格超材料及其多功能应用提供了思路。