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设备设计对叶片动态浸渍效率影响的比较研究

A comparative study on the influence of equipment design on the efficiency of dynamic maceration of leaves.

作者信息

Letchumanan Kahviyaah, Abdullah Nor Hayati, Abdul-Aziz Azila

机构信息

Department of Chemical and Environmental Engineering, International Institute of Technology, Universiti Teknologi Malaysia, Kuala Lumpur, Malaysia.

Natural Product Division, Forest Research Institute Malaysia, Kepong, Malaysia.

出版信息

Prep Biochem Biotechnol. 2024 Jul;54(6):749-763. doi: 10.1080/10826068.2023.2282529. Epub 2023 Nov 21.

Abstract

Dynamic maceration facilitates diffusion in solid-liquid extraction through controlling temperature and providing agitation. However, equipment design for dynamic maceration in previous investigations resulted in inadequate homogeneity of temperature and solid dispersion. A laboratory scale extractor was designed to aid the heat and mass transfer process while preventing solvent vaporization when performing dynamic maceration in a controlled environment. This study aimed to evaluate the efficiency of dynamic maceration using the laboratory scale extractor compared to a shaker incubator to extract triterpenoid saponins from leaves. The dynamic maceration of leaves was optimized using a Face-centered central composite design (FCCCD) with response surface methodology (RSM). Independent variables analyzed include ethanol-to-chloroform ratio, extraction temperature, extraction time, and sample-to-solvent ratio, while responses include yield of extract and triterpenoid saponins content (TSC). Optimum conditions were ethanol-to-chloroform ratio of 90:10, extraction temperature of 45 °C, extraction time of 60 minutes, and sample-to-solvent ratio of 1:50 g/ml. There was a significant percentage of increase in yield of extract and TSC by 41.1% and 13.3%, respectively, for the laboratory scale extractor compared to the shaker incubator. This study showed the importance of equipment design in enhancing triterpenoid saponins extraction through elevating the efficiency of the dynamic maceration process.

摘要

动态浸渍通过控制温度和提供搅拌来促进固液萃取中的扩散。然而,先前研究中的动态浸渍设备设计导致温度和固体分散的均匀性不足。设计了一种实验室规模的萃取器,以辅助传热传质过程,同时在可控环境中进行动态浸渍时防止溶剂蒸发。本研究旨在评估使用实验室规模的萃取器与摇床培养箱相比从树叶中提取三萜皂苷的动态浸渍效率。采用响应面法(RSM)的面心中央复合设计(FCCCD)对树叶的动态浸渍进行了优化。分析的自变量包括乙醇与氯仿的比例、萃取温度、萃取时间和样品与溶剂的比例,而响应变量包括提取物的产率和三萜皂苷含量(TSC)。最佳条件为乙醇与氯仿的比例为90:10、萃取温度为45℃、萃取时间为60分钟、样品与溶剂的比例为1:50 g/ml。与摇床培养箱相比,实验室规模的萃取器提取物产率和TSC分别显著提高了41.1%和13.3%。本研究表明了设备设计在通过提高动态浸渍过程的效率来增强三萜皂苷提取方面的重要性。

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