Xu Lifu, Teoh Soo Siang, Ibrahim Haidi
School of Electrical and Electronic Engineering, USM Engineering Campus, Universiti Sains Malaysia, 14300, Nibong Tebal, Malaysia.
Sci Rep. 2024 May 29;14(1):12344. doi: 10.1038/s41598-024-63086-9.
Electric motors are essential equipment widely employed in various sectors. However, factors such as prolonged operation, environmental conditions, and inadequate maintenance make electric motors prone to various failures. In this study, we propose a thermography-based motor fault detection method based on InceptionV3 model. To enhance the detection accuracy, we apply Contrast Limited Adaptive Histogram Equalization (CLAHE) to the input images. Furthermore, we improved the performance of the InceptionV3 by integrating a Squeeze-and-Excitation (SE) channel attention mechanism. The proposed model was tested using a dataset containing 369 thermal images of an electric motor with 11 types of faults. Image augmentation was employed to increase the data size and the evaluation was conducted using fivefold cross validation. Experimental results indicate that the proposed model can achieve accuracy, precision, recall, and F1 score of 98.82%, 98.93%, 98.82%, and 98.87%, respectively. Additionally, by freezing the fully connected layers of the InceptionV3 model for feature extraction and training a Support Vector Machines (SVM) to perform classification, it is able to achieve 100% detection rate across all four evaluation metrics. This research contributes to the field of industrial motor fault diagnosis. By incorporating deep learning techniques based on InceptionV3 and SE channel attention mechanism with a traditional classifier, the proposed method can accurately classify different motor faults.
电动机是广泛应用于各个领域的重要设备。然而,长时间运行、环境条件和维护不足等因素使电动机容易出现各种故障。在本研究中,我们提出了一种基于InceptionV3模型的基于热成像的电动机故障检测方法。为了提高检测精度,我们将对比度受限自适应直方图均衡化(CLAHE)应用于输入图像。此外,我们通过集成挤压激励(SE)通道注意力机制来提高InceptionV3的性能。使用包含11种故障的电动机的369张热图像的数据集对所提出的模型进行了测试。采用图像增强来增加数据量,并使用五折交叉验证进行评估。实验结果表明,所提出的模型的准确率、精确率、召回率和F1分数分别可以达到98.82%、98.93%、98.82%和98.87%。此外,通过冻结InceptionV3模型的全连接层进行特征提取,并训练支持向量机(SVM)进行分类,它能够在所有四个评估指标上实现100%的检测率。本研究为工业电动机故障诊断领域做出了贡献。通过将基于InceptionV3和SE通道注意力机制的深度学习技术与传统分类器相结合,所提出的方法可以准确地对不同的电动机故障进行分类。