Hu Lai, Wang Jian, Lee Heow Pueh, Wang Zixi, Wang Yuming
State Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing, 100084, PR China.
Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore, 117575, Singapore.
Heliyon. 2024 Aug 27;10(17):e35781. doi: 10.1016/j.heliyon.2024.e35781. eCollection 2024 Sep 15.
The finished precision rolling bearings after processing are required to pass the life test before they can be put into the market. The life testing takes a lot of time and expense. Aiming to solve the problem of time and expense, the 1D-CNN and 1D-CNN-LSTM hybrid neural networks are used for deep learning based on the existing rolling bearing life big data results (a total of 791152 date). Taking the wear of bearing as the target, the life prediction of bearing is carried out by using Python. The results show that: (1) 1D-CNN-LSTM algorithm and "all parameters" are selected as the best prediction options. (2) "XYZ direction displacement" and "all parameters" have the best fitting effect on the predicted wear value, and the MAPE is 4.18877, 1.2102, 2.68903 and 1.19981, respectively. The 1D-CNN-LSTM algorithm is slightly better than the 1D-CNN algorithm. (3) Using 1D-CNN-LSTM algorithm and "all parameters" to predict the bearing wear life will obtain good results. Compared with the highest 1D-CNN and "Four Bearing Temperatures" parameters, it is reduced by 14.7 times. (4) The prediction process and results provide a wear prediction method for relevant bearing enterprises in the experimental running-in stage. It can also provide reliable research ideas for subsequent related enterprises and scholars.
加工完成后的精密滚动轴承在投放市场之前需要通过寿命测试。寿命测试需要耗费大量时间和费用。为了解决时间和费用问题,基于现有的滚动轴承寿命大数据结果(共791152条数据),使用一维卷积神经网络(1D-CNN)和一维卷积神经网络-长短期记忆网络(1D-CNN-LSTM)混合神经网络进行深度学习。以轴承磨损为目标,利用Python进行轴承寿命预测。结果表明:(1)选择1D-CNN-LSTM算法和“所有参数”作为最佳预测选项。(2)“XYZ方向位移”和“所有参数”对预测磨损值的拟合效果最佳,平均绝对百分比误差(MAPE)分别为4.18877、1.2102、2.68903和1.19981。1D-CNN-LSTM算法略优于1D-CNN算法。(3)使用1D-CNN-LSTM算法和“所有参数”预测轴承磨损寿命将获得良好结果。与最高的1D-CNN和“四个轴承温度”参数相比,降低了14.7倍。(4)预测过程和结果为相关轴承企业在实验磨合阶段提供了一种磨损预测方法。它也能为后续相关企业和学者提供可靠的研究思路。