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高速度悬浮火焰喷涂得到的铜富集羟基磷灰石涂层。各种气体参数对生物相容性的影响。

Copper-enriched hydroxyapatite coatings obtained by high-velocity suspension flame spraying. Effect of various gas parameters on biocompatibility.

机构信息

G.E.R.N. Center of Tissue Replacement, Regeneration & Neogenesis, Department of Orthopedics and Trauma Surgery, Faculty of Medicine, Albert-Ludwigs-University of Freiburg, Hugstetter Straße 55, 79106, Freiburg, Germany.

Institute for Manufacturing Technologies of Ceramic Components and Composites, University of Stuttgart, 70569, Stuttgart, Germany.

出版信息

J Mater Sci Mater Med. 2024 Nov 30;35(1):70. doi: 10.1007/s10856-024-06846-3.

Abstract

Hydroxyapatite (HAp)-coated bone implants are frequently used for orthopaedic or dental implants since they offer high biocompatibility and osteoconductivity. Yet, problems such as infections, e.g. periprosthetic joint infections, occur when implanting foreign material into the body. In this study, HAp coatings were produced via high-velocity suspension flame spraying (HVSFS). This method allows for the production of thin coatings. We investigated the effects of different gas parameters on the coating properties and on the biocompatibility, which was tested on the human osteosarcoma cell line MG63. Furthermore, Copper (Cu) was added to achieve antibacterial properties which were evaluated against standard microorganisms using the airborne assay. Three gas parameter groups (low, medium, and high) with different Cu additions (0 wt.%, 1 wt.% and 1.5 wt.%) were evaluated. Our findings show that porosity as well as hardness can be controlled through gas parameters. Furthermore, we showed that it is possible to add Cu through external injection. The Cu content in the coating as well as the release varies with different gas parameters. Both antibacterial efficacy as well as biocompatibility are affected by the Cu content. We could significantly reduce the amount of colony-forming units (CFU) in all coatings for E. coli, CFU for S. aureus was reduced by adding 1.5 wt.% of Cu to the coating. The biocompatibility testing showed a cytotoxicity threshold at a Cu-release of 14.3 mg/L in 120 hours. Based on our findings, we suggest medium gas parameters for HVSFS and the addition of 1 wt.% Cu to the coating. With these parameters, a reasonable antibacterial effect can be achieved while maintaining sufficient biocompatibility.

摘要

羟基磷灰石(HAp)涂层骨植入物常用于矫形或牙科植入物,因为它们具有较高的生物相容性和骨诱导性。然而,当将异物植入体内时,会出现感染等问题,例如假体周围关节感染。在本研究中,通过高速悬浮火焰喷涂(HVSFS)制备 HAp 涂层。该方法可以生产出较薄的涂层。我们研究了不同气体参数对涂层性能以及生物相容性的影响,生物相容性在人骨肉瘤细胞系 MG63 上进行了测试。此外,还添加了铜(Cu)以获得抗菌性能,并使用空气传播测定法对标准微生物进行了评估。评估了具有不同 Cu 添加量(0wt.%、1wt.%和 1.5wt.%)的三组气体参数(低、中和高)。我们的研究结果表明,通过气体参数可以控制孔隙率和硬度。此外,我们表明可以通过外部注射添加 Cu。涂层中的 Cu 含量和释放量随气体参数的不同而变化。抗菌效果和生物相容性都受到 Cu 含量的影响。我们可以显著降低所有大肠杆菌涂层中的菌落形成单位(CFU)数量,添加 1.5wt.%的 Cu 可以减少金葡菌的 CFU。生物相容性测试表明,在 120 小时内,Cu 释放量为 14.3mg/L 时达到细胞毒性阈值。基于我们的研究结果,我们建议 HVSFS 采用中等气体参数,并在涂层中添加 1wt.%的 Cu。通过这些参数,可以在保持足够生物相容性的同时,实现合理的抗菌效果。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/956f/11608161/3ec77f36afb9/10856_2024_6846_Fig1_HTML.jpg

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