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电弧定向能量沉积形状控制方法的研究进展

Research Progress in Shape-Control Methods for Wire-Arc-Directed Energy Deposition.

作者信息

Wang Jie, Zhao Bo, Liu Yuanlin, Zhao Junjie, Ma Guangyu

机构信息

School of Material Science and Engineering, Shandong Jianzhu University, Jinan 250101, China.

Research Institute of Materials Reliability for Advanced Equipments, Shandong Jianzhu University, Jinan 250101, China.

出版信息

Materials (Basel). 2024 Nov 21;17(23):5704. doi: 10.3390/ma17235704.

DOI:10.3390/ma17235704
PMID:39685140
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11642499/
Abstract

Wire-arc-directed energy deposition (WA-DED) stands out as a highly efficient and adaptable technology for near-net-shaped metal manufacturing, with promising application prospects. However, the shape control capability of this technology is relatively underdeveloped, necessitating further refinement. This review summarizes the latest advancements in the shape control of WA-DED technology, covering four pivotal areas: the regulation of various process parameters, optimization of the deposition paths, control through auxiliary energy and mechanical fields, and synergy between additive and subtractive manufacturing approaches. Firstly, this review delves into the influence of deposition current, travel speed, wire feed speed and other parameters on the forming accuracy of additively manufactured parts. This section introduces control strategies such as heat input and dissipation management, torch orientation adjustment, droplet behavior regulation, and inter-layer temperature optimization. Secondly, various types of overlap models and techniques for designing overall deposition paths, which are essential for achieving desired part geometries, are summarized. Next, auxiliary fields for shape and property control, including magnetic field, ultrasonic field, and mechanical field, are discussed. Finally, the application of milling as a subtractive post-process is discussed, and the state-of-the-art integrated additive-subtractive manufacturing method is introduced. This comprehensive review is designed to provide valuable insights for researchers who are committed to addressing the forming defects associated with this process.

摘要

电弧定向能量沉积（WA-DED）作为一种用于近净形金属制造的高效且适应性强的技术脱颖而出，具有广阔的应用前景。然而，该技术的形状控制能力相对欠发达，需要进一步完善。本文综述总结了WA-DED技术形状控制的最新进展，涵盖四个关键领域：各种工艺参数的调节、沉积路径的优化、通过辅助能量和机械场进行控制以及增材制造与减材制造方法之间的协同作用。首先，本文深入探讨了沉积电流、行进速度、送丝速度等参数对增材制造零件成型精度的影响。本节介绍了诸如热输入和散热管理、焊枪方向调整、熔滴行为调节以及层间温度优化等控制策略。其次，总结了各种类型的重叠模型以及设计整体沉积路径的技术，这些对于实现所需的零件几何形状至关重要。接下来，讨论了用于形状和性能控制的辅助场，包括磁场、超声场和机械场。最后，讨论了铣削作为减材后处理的应用，并介绍了最新的增材-减材一体化制造方法。这篇全面的综述旨在为致力于解决该工艺相关成型缺陷的研究人员提供有价值的见解。

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