Shokri Abolfazl, Larki Mohammad Amin, Ghaemi Ahad
School of Chemical, Petroleum and Gas Engineering, Iran University of Science and Technology, Tehran, Iran.
Heliyon. 2024 Dec 6;10(24):e40999. doi: 10.1016/j.heliyon.2024.e40999. eCollection 2024 Dec 30.
In this study, modeling and optimization of Hydrothermal Carbonization (HTC) of Poultry litter were conducted to convert it into high-value materials. The aim was to understand the process and predict the effect of the influencing parameters on the product properties. The recovery of Inorganic Phosphorous (IP) and Carbon (C) was regarded as the model's response, although temperature and reaction time were thought to be important variables. Response Surface Methodology (RSM) was used along with temperature and time data sets ranging from 150 to 300C and 30-480 min, respectively, to identify the parameters influencing the response, three-dimensional networks, and optimization. Next, Multilayer Perceptron (MLP) and Radial Basis Function (RBF) were used to compare the results and improve the model fit. For these two neural networks, 7 neurons in two layers and 14 neurons in one layer were the ideal numbers. With fewer neurons and better accuracy and efficiency, the MLP model beat RBF with lower Mean Squared Error (MSE) values for both C (0.0015812 vs. 0.0037103) and IP (0.0014376 vs. 0.00623011) recovery and a higher R value (R = 0.99742, R = 0.99816). These results demonstrate that MLP is a viable technique for maximizing resource recovery through HTC condition optimization, with potential uses in nutrient recycling and sustainable waste management. By examining the three-dimensional grids and obtained contours, it was found that temperature had a greater effect on the response, and the impact of time was more pronounced at lower temperatures. With increasing temperature and reaction time, C recovery decreased, while IP recovery increased. Furthermore, the optimal values for temperature and time were suggested to be 182.329 C and 427.746 min, respectively. The optimal product values under these conditions for C and IP recovery were obtained as 59.611 % and 29.114 mg/g, respectively.
在本研究中,对家禽粪便的水热碳化(HTC)进行了建模和优化,以将其转化为高价值材料。目的是了解该过程并预测影响参数对产品性能的影响。无机磷(IP)和碳(C)的回收率被视为模型的响应,尽管温度和反应时间被认为是重要变量。采用响应面法(RSM),结合温度和时间数据集,温度范围为150至300℃,反应时间范围为30至480分钟,以确定影响响应的参数、三维网络并进行优化。接下来,使用多层感知器(MLP)和径向基函数(RBF)来比较结果并改善模型拟合。对于这两种神经网络,两层中7个神经元和一层中14个神经元是理想数量。MLP模型以较少的神经元数量、更高的准确性和效率,在C(0.0015812对0.0037103)和IP(0.0014376对0.00623011)回收率方面击败了RBF,且具有更高的R值(R = 0.99742,R = 0.99816)。这些结果表明,MLP是一种通过HTC条件优化实现资源回收最大化的可行技术,在养分循环和可持续废物管理中具有潜在用途。通过检查三维网格和获得的等高线,发现温度对响应的影响更大,时间的影响在较低温度下更为明显。随着温度和反应时间的增加,C回收率下降,而IP回收率增加。此外,建议温度和时间的最佳值分别为182.329℃和427.746分钟。在这些条件下,C和IP回收的最佳产品值分别为59.611%和29.114mg/g。