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利用氮化钛和仿生穿山甲鳞片纹理提高铸钢20Mn金属的耐磨性

Utilization of TiN and the Texture of Bionic Pangolin Scales to Improve the Wear Resistance of Cast Steel 20Mn Metal.

作者信息

Zhang Wenwen, Zhang Mingyuan, Dong Xingliang, Huang Yuanzhe, Cao Shukun

机构信息

School of Mechanical Engineering, University of Jinan, Jinan 250022, China.

出版信息

Biomimetics (Basel). 2025 Jan 10;10(1):42. doi: 10.3390/biomimetics10010042.

Abstract

This research centers around cast steel 20Mn, which is the material utilized for the ear-picking roller of a corn harvester. The study delves into methods of enhancing its hydrophobicity and wear resistance. Fiber laser-processing technology was employed to fabricate pangolin bionic micro-textures on the material surface, and PVD technology was utilized to deposit a TiN coating. The wear resistance of the modified surface was investigated via the reciprocating dry sliding wear method, while its hydrophobicity was concurrently examined. The results demonstrate that the laser texturing technology and TiN coating managed to reduce the friction coefficient of the sample surface by 20% and 30.9%, respectively. This can be chiefly attributed to the significant effects of the modified surface in augmenting hardness, diminishing the contact area of the friction surface, lowering shear stress, and entrapping wear debris. When the pangolin texture and TiN coating work in concert, the abrasive and fatigue wear between the two surfaces is conspicuously mitigated, and the friction coefficient is reduced by 38.09%. Moreover, the experiment also reveals that a superhydrophobic surface can be achieved by fabricating the pangolin micro-textures.

摘要

本研究围绕铸钢20Mn展开,该材料用于玉米收割机的掏耳辊。研究深入探讨了提高其疏水性和耐磨性的方法。采用光纤激光加工技术在材料表面制备穿山甲仿生微纹理,并利用物理气相沉积(PVD)技术沉积TiN涂层。通过往复干滑动磨损方法研究改性表面的耐磨性,同时检测其疏水性。结果表明,激光纹理技术和TiN涂层分别使样品表面的摩擦系数降低了20%和30.9%。这主要归因于改性表面在提高硬度、减小摩擦表面接触面积、降低剪切应力和截留磨损碎屑方面的显著作用。当穿山甲纹理和TiN涂层协同作用时,两个表面之间的磨料磨损和疲劳磨损明显减轻,摩擦系数降低了38.09%。此外,实验还表明,通过制备穿山甲微纹理可以实现超疏水表面。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/e8ec/11763259/2e61dd33989d/biomimetics-10-00042-g001.jpg

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