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激光微织构聚醚醚酮-1040钢摩擦副的摩擦学行为

Tribological Behavior of the Laser Micro-Textured PEEK-1040 Steel Friction Pairs.

作者信息

Long Risheng, Wang Haiming, Hou Jincheng, Shang Qingyu, Zhang Yimin, Zong Lin, Zhang Zhijun

机构信息

Equipment Reliability Institute, Shenyang University of Chemical Technology, Shenyang 110142, China.

Liaoning Provincial Key Laboratory of Efficient Chemical Mixing Technology, Shenyang 110142, China.

出版信息

Polymers (Basel). 2025 Feb 27;17(5):645. doi: 10.3390/polym17050645.

DOI:10.3390/polym17050645
PMID:40076137
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11902717/
Abstract

To compare them with PTFE-40# steel tribo-pairs, the tribological properties of textured PEEK-40# (AISI 1040) steel friction pairs were researched under full-film lubrication conditions by manufacturing micro-dimples with different dimensions on the contact surfaces of 1040 steel discs using laser surface texturing (LST). After repeated tribological tests, the coefficients of friction (COFs), wear losses, and wear morphologies of the PEEK-1040 steel friction pairs were measured and analyzed. The results show that micro-dimples do not significantly reduce the average COFs of PEEK-1040 steel friction pairs when lubricated with a sufficient amount of hydraulic oil, but they do reduce the wear losses of most groups. When the dimple diameter was 250 μm, the dimple depth was 5 μm, the area ratio was 6.6%, and the mass loss of the 1040 steel disc was reduced by 90% compared to the smooth reference. In comparison to the behavior of the PTFE-1040 steel tribo-pairs, PEEK-1040 steel friction pairs can provide better tribological performance, whether smooth or dimple-textured. This study offers important insights for the design of seals in machinery.

摘要

为了将它们与聚四氟乙烯-40#钢摩擦副进行比较,通过激光表面织构化(LST)在1040钢圆盘的接触表面制造不同尺寸的微凹坑,研究了织构化聚醚醚酮-40#(AISI 1040)钢摩擦副在全膜润滑条件下的摩擦学性能。经过反复摩擦学测试,对聚醚醚酮-1040钢摩擦副的摩擦系数(COF)、磨损损失和磨损形貌进行了测量和分析。结果表明,当用足量的液压油润滑时,微凹坑不会显著降低聚醚醚酮-1040钢摩擦副的平均摩擦系数,但会降低大多数组的磨损损失。当凹坑直径为250μm、凹坑深度为5μm、面积比为6.6%时,1040钢圆盘的质量损失与光滑参考相比减少了90%。与聚四氟乙烯-1040钢摩擦副的性能相比,聚醚醚酮-1040钢摩擦副无论是光滑的还是有凹坑织构的,都能提供更好的摩擦学性能。本研究为机械密封设计提供了重要的见解。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/413d530abe44/polymers-17-00645-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/1f53cb1c2de5/polymers-17-00645-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/0cf0e23edba1/polymers-17-00645-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/d7630a6da1bd/polymers-17-00645-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/da849f0b20c9/polymers-17-00645-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/488ec48d924f/polymers-17-00645-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/903c91770f5f/polymers-17-00645-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/413d530abe44/polymers-17-00645-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/1f53cb1c2de5/polymers-17-00645-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/0cf0e23edba1/polymers-17-00645-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/d7630a6da1bd/polymers-17-00645-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/da849f0b20c9/polymers-17-00645-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/488ec48d924f/polymers-17-00645-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/903c91770f5f/polymers-17-00645-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/cd94/11902717/413d530abe44/polymers-17-00645-g007.jpg

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本文引用的文献

1
From Experimentation to Optimization: Surface Micro-Texturing for Low-Friction and Durable PTFE-Steel Interfaces Under Full Film Lubrication.从实验到优化:全膜润滑下低摩擦且耐用的聚四氟乙烯-钢界面的表面微织构化
Polymers (Basel). 2024 Dec 17;16(24):3505. doi: 10.3390/polym16243505.
2
Tribological Behavior of Hydraulic Cylinder Coaxial Sealing Systems Made from PTFE and PTFE Compounds.由聚四氟乙烯及聚四氟乙烯混合物制成的液压缸同轴密封系统的摩擦学行为
Polymers (Basel). 2020 Jan 7;12(1):155. doi: 10.3390/polym12010155.