Hu Zhihao, Cai Hongkun, Luo Xiaoguang, Han Baoyu, Liu Jifeng, Guo Qinwen, Li Yingchen, Liu Chao, Ni Jian, Li Juan, Zhang Jianjun
Department of Micro and Nano Electronics, College of Electronic Information and Optical Engineering, Nankai University, Tianjin, 300350, China.
Key Laboratory of Efficient Utilization of solar energy of Tianjin, Tianjin, 300350, P. R. China.
Small Methods. 2025 Aug;9(8):e2402177. doi: 10.1002/smtd.202402177. Epub 2025 Mar 17.
Blade-coating has emerges as a critical route for scalable manufacturing of perovskite solar cells. However, the N knife-assisted blade-coating process under ambient conditions typically yields inferior-quality perovskite films due to inadequate nucleation control and disorderly rapid crystallization. To address this challenge, a novel solvent engineering strategy is developed through the substitution of N-methyl-2-pyrrolidone (NMP) with 1,3-dimethyl-1,3-diazinan-2-one (DMPU). The unique physicochemical properties of DMPU, characterized by low vapor pressure, strong coordination capability, and limited PbI solubility, synergistically regulate nucleation and crystallization kinetics. This enables rapid nucleation, stabilization of intermediate phases in wet films, and controlled crystal growth, ultimately producing phase-pure perovskite films with reduced defect density. Moreover, the feasibility and superiority of the mixed solvent strategy are demonstrated. The optimized blade-coated PSCs achieve a power conversion efficiency of 21.74% with enhanced operational stability, retaining 84% initial efficiency under continuous 1-sun illumination for 1,000 h. This work provides new insights into solvent design for preparing blade-coated perovskite films.
刮刀涂布已成为可扩展制造钙钛矿太阳能电池的关键途径。然而,在环境条件下的N刀辅助刮刀涂布工艺通常会由于成核控制不足和无序快速结晶而产生质量较差的钙钛矿薄膜。为应对这一挑战,通过用1,3-二甲基-1,3-二氮杂环庚烷-2-酮(DMPU)替代N-甲基-2-吡咯烷酮(NMP),开发了一种新型溶剂工程策略。DMPU独特的物理化学性质,其特点是蒸气压低、配位能力强和PbI溶解度有限,协同调节成核和结晶动力学。这使得能够快速成核、稳定湿膜中的中间相并控制晶体生长,最终生产出缺陷密度降低的纯相钙钛矿薄膜。此外,还证明了混合溶剂策略的可行性和优越性。优化后的刮刀涂布PSC实现了21.74%的功率转换效率,同时提高了操作稳定性,在连续1个太阳光照下1000小时后仍保持84%的初始效率。这项工作为制备刮刀涂布钙钛矿薄膜的溶剂设计提供了新的见解。