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改进的近红外退火实现了用于高效太阳能模块的钙钛矿薄膜的快速均匀结晶。

Modified Near-Infrared Annealing Enabled Rapid and Homogeneous Crystallization of Perovskite Films for Efficient Solar Modules.

作者信息

Chang Qing, He Peng, Huang Haosong, Peng Yingchen, Han Xiao, Shen Yang, Yin Jun, Zhao Zhengjing, Yang Ye, Wu Binghui, Zhao Zhiguo, Li Jing, Zheng Nanfeng

机构信息

Pen-Tung Sah Institute of Micro-Nano Science and Technology and Fujian Key Laboratory of Semiconductor Materials and Applications, Xiamen University, Xiamen, 361005, People's Republic of China.

Engineering Research Center of Micro-Nano Optoelectronic Materials and Devices, Ministry of Education, Xiamen University, Xiamen, 361005, People's Republic of China.

出版信息

Nanomicro Lett. 2025 May 22;17(1):272. doi: 10.1007/s40820-025-01792-3.

Abstract

Currently, perovskite solar cells have achieved commendable progresses in power conversion efficiency (PCE) and operational stability. However, some conventional laboratory-scale fabrication methods become challenging when scaling up material syntheses or device production. Particularly, the prolonged high-temperature annealing process for the crystallization of perovskites requires a substantial amount of energy consumption and impact the modules' throughput. Here, we report a modified near-infrared annealing (NIRA) process, which involves the excess PbI engineered crystallization, efficiently reduces the preparation time for perovskite active layer to within 20 s compared to dozens of min in conventional hot plate annealing (HPA) process. The study showed that the incorporated PbI promoted the consistent nucleation of the perovskite film, leading to the subsequent rapid and homogeneous crystallization at the NIRA stage. Thus, highly crystalized perovskite film was realized with even better crystallization performance than conventional HPA-based film. Ultimately, efficient perovskite solar modules of 36 and 100 cm were readily fabricated with the optimal PCEs of 22.03% and 20.18%, respectively. This study demonstrates, for the first time, the successful achievement of homogeneous and high-quality crystallization in large-area perovskite films through rapid NIRA processing. This approach not only significantly reduces energy consumption during production, but also substantially shortens the manufacturing cycle, paving a new path toward the commercial-scale application of perovskite solar modules.

摘要

目前,钙钛矿太阳能电池在功率转换效率(PCE)和运行稳定性方面取得了令人瞩目的进展。然而,一些传统的实验室规模制造方法在扩大材料合成或器件生产规模时面临挑战。特别是,用于钙钛矿结晶的长时间高温退火过程需要大量的能源消耗,并影响模块的产量。在此,我们报告了一种改进的近红外退火(NIRA)工艺,该工艺涉及过量PbI工程结晶,与传统热板退火(HPA)工艺中数十分钟相比,能有效地将钙钛矿活性层的制备时间缩短至20秒以内。研究表明,掺入的PbI促进了钙钛矿薄膜的一致成核,导致在NIRA阶段随后快速且均匀地结晶。因此,实现了高度结晶的钙钛矿薄膜,其结晶性能甚至优于传统基于HPA的薄膜。最终,分别以22.03%和20.18%的最佳PCE轻松制造出了36平方厘米和100平方厘米的高效钙钛矿太阳能模块。这项研究首次证明了通过快速NIRA工艺在大面积钙钛矿薄膜中成功实现均匀且高质量的结晶。这种方法不仅显著降低了生产过程中的能源消耗,还大幅缩短了制造周期,为钙钛矿太阳能模块的商业规模应用铺平了一条新道路。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/bd99/12098230/9adf1e41d969/40820_2025_1792_Fig1_HTML.jpg

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