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基于注意力机制和多源数据融合的主泵电机屏蔽套故障诊断方法

Fault Diagnosis Method for Main Pump Motor Shielding Sleeve Based on Attention Mechanism and Multi-Source Data Fusion.

作者信息

Liu Nengqing, Xiang Xuewei, Li Hui, Chen Zhi, Jiang Peng

机构信息

State Key Laboratory of Power Transmission and Transformation Equipment Technology, Chongqing University, Chongqing 400044, China.

National Key Laboratory of Nuclear Reactor Technology, Nuclear Power Institute of China, Chengdu 610213, China.

出版信息

Sensors (Basel). 2025 Mar 13;25(6):1775. doi: 10.3390/s25061775.

Abstract

The operating environment of the shielding sleeve of the main pump motor is complex and changeable, and it is affected by various stresses; so, it is prone to bulging, cracking, and wear failure. The space where it is located is narrow, making it difficult to install additional sensors for condition monitoring. The existing methods have difficulty in taking into account the advantages of multiple aspects, such as the in-depth extraction of multi-scale data features, multi-source data fusion, and attention mechanisms, thus failing to achieve fault diagnosis for the failure of the shielding sleeve. Therefore, this paper proposes a fault diagnosis method for the shielding sleeve based on the attention mechanism and multi-source data fusion. The proposed method is suitable for scenarios where the fault characteristics of single data sources are not obvious and multi-scale and multi-source data need to be fused collaboratively. This method takes the measurable data (torque, rotational speed, voltage, and current) of the main pump motor operation as input signals. First, a multi-scale convolutional neural network based on the attention mechanism (AM-MSCNN) is established to extract rich multi-scale features of the data, and the spatial and channel attention mechanisms are used to fuse the multi-scale features. Then, on the basis of the AM-MSCNN, a convolutional neural network structure based on the attention mechanism for multi-scale and multi-source data fusion (AM-MSMDF-CNN) is proposed to further fuse the primary fusion features of different channels of torque, rotational speed, voltage, and current. Finally, the BP algorithm and the cross-entropy loss function are used to conduct fault diagnosis and classification on the fused features to complete the fault diagnosis of the shielding sleeve failure. To verify the effectiveness of the proposed method, experimental verification was carried out using datasets generated by finite element simulation and a small-scale equivalent prototype. By comparing it to methods such as the one-dimensional convolutional neural network (1D-CNN), Bagging Ensemble Learning, Random Forest, and Support Vector Machine (SVM), it was found that for the simulation data and experimental data, the accuracy of the AM-MSMDF-CNN is 5-10% and 10-15% higher than that of the other methods, demonstrating the superiority of the method proposed in this paper.

摘要

主泵电机屏蔽套的运行环境复杂多变,受到各种应力的影响,因此容易出现鼓包、开裂和磨损故障。其所处空间狭窄,难以安装额外的状态监测传感器。现有方法难以兼顾多方面优势,如多尺度数据特征的深度提取、多源数据融合和注意力机制等,从而无法实现对屏蔽套故障的故障诊断。因此,本文提出一种基于注意力机制和多源数据融合的屏蔽套故障诊断方法。该方法适用于单数据源故障特征不明显且需要协同融合多尺度、多源数据的场景。此方法将主泵电机运行的可测量数据(扭矩、转速、电压和电流)作为输入信号。首先,建立基于注意力机制的多尺度卷积神经网络(AM-MSCNN)来提取数据丰富的多尺度特征,并利用空间和通道注意力机制融合多尺度特征。然后,在AM-MSCNN的基础上,提出一种基于注意力机制的多尺度多源数据融合卷积神经网络结构(AM-MSMDF-CNN),进一步融合扭矩、转速、电压和电流不同通道的初级融合特征。最后,使用BP算法和交叉熵损失函数对融合后的特征进行故障诊断和分类,以完成屏蔽套故障的故障诊断。为验证所提方法的有效性,利用有限元模拟生成的数据集和小规模等效原型进行了实验验证。通过与一维卷积神经网络(1D-CNN)、Bagging集成学习、随机森林和支持向量机(SVM)等方法进行比较,发现对于模拟数据和实验数据,AM-MSMDF-CNN的准确率比其他方法高5-10%和10-15%,证明了本文所提方法的优越性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/20f8/11946683/28c731d28ccc/sensors-25-01775-g001.jpg

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