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纺丝工艺对聚丁二酸丁二醇酯纤维性能与结构的影响

The Influence of Spinning Process on the Properties and Structure of PBS Fibers.

作者信息

Liu Hao, Li Hui, Hu Zexu

机构信息

State Key Laboratory of Advanced Fiber Materials, Center for Advanced Low-dimension Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, China.

出版信息

Polymers (Basel). 2025 Apr 22;17(9):1138. doi: 10.3390/polym17091138.

Abstract

As a bio-based polymer, polybutylene succinate (PBS) has extensive applications in plastic products and film manufacturing. However, its low melt strength results in poor spinnability, and during the forming process, it tends to form large-sized spherulites and exhibit filament adhesion phenomena. These limitations have hindered its development in the field of fiber spinning. To enhance fiber strength, this work systematically investigated the effects of spinning temperature and spinning speed on the properties and structure of PBS pre-oriented yarns (PBS-POY). The results indicated that appropriately lowering the spinning temperature and increasing the spinning speed could improve the mechanical properties of the fibers. When the spinning temperature was 195 °C and the spinning speed reached 2500 m/min, the tensile strength of pre-oriented yarns achieved 2.09 cN/dtex. Furthermore, the evolution of properties and structures of pre-oriented yarns under maximum drawing conditions across different spinning speed systems was examined. By synchronously analyzing the correlations among mechanical properties, thermal behavior and condensed state structures, the structural performance regulation mechanism under the synergistic effect of spinning-drawing processes was revealed. The results demonstrated that fibers produced at higher spinning speeds contained more numerous and smaller spherulites. After maximum drawing, these smaller spherulites split into lamellae with higher uniformity, resulting in final fibers with smaller crystal sizes, higher crystallinity and improved orientation. As the spinning speed increased, the average crystal size of the final fibers decreased; the long period of the final fibers extended from 8.55 nm to 9.99 nm, and the mechanical strength improved to 2.72 cN/dtex.

摘要

作为一种生物基聚合物,聚丁二酸丁二醇酯(PBS)在塑料制品和薄膜制造中有着广泛应用。然而,其熔体强度低导致可纺性差,并且在成型过程中,它容易形成大尺寸球晶并出现长丝粘连现象。这些限制阻碍了其在纤维纺丝领域的发展。为提高纤维强度,本工作系统研究了纺丝温度和纺丝速度对PBS预取向丝(PBS-POY)性能和结构的影响。结果表明,适当降低纺丝温度并提高纺丝速度可改善纤维的力学性能。当纺丝温度为195℃且纺丝速度达到2500 m/min时,预取向丝的拉伸强度达到2.09 cN/dtex。此外,还研究了不同纺丝速度体系下在最大拉伸条件下预取向丝性能和结构的演变。通过同步分析力学性能、热行为和凝聚态结构之间的相关性,揭示了纺丝-拉伸过程协同作用下的结构性能调控机制。结果表明,较高纺丝速度下生产的纤维含有更多数量且更小的球晶。在最大拉伸后,这些较小的球晶分裂成具有更高均匀性的片晶,从而使最终纤维具有更小的晶体尺寸、更高的结晶度和更好的取向。随着纺丝速度的增加,最终纤维的平均晶体尺寸减小;最终纤维的长周期从8.55 nm扩展到9.99 nm,力学强度提高到2.72 cN/dtex。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/dc95/12073709/abeb97833984/polymers-17-01138-g001.jpg

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