Effect of Hot Isostatic Pressure on the Microstructure Evolution of Ti-22Al-25Nb Alloy Formed by Selective Laser Melting.

The density of SLMed (Selective Laser Melting) Ti-22Al-25Nb alloy was improved through hot isostatic pressing (HIP) treatment, and the influence of HIP and solution aging on the microstructure of Ti-22Al-25Nb alloy in the as-deposited state was examined. The results indicate that following (1100 °C + 300 MPa)/3 h-HIP, the specimen densities have risen to 99.71%, porosity has markedly decreased, and internal flaws have been eradicated. Microstructural analysis reveals a significant presence of GBα (GB, Grain Boundary) along grain boundaries, with GBLO + α (GBL, Grain Boundary Lath; O, Orthorhombic) laths extending parallel from the grain boundaries into the intragranular region. Additionally, a limited number of cross or snowflake O + α lath clusters and acicular O phases are precipitated within the B2 (B, Body-centered cubic) phase in the HIPed state, characterized by isotropic and linear grain boundaries. The GBLα and GBLO exhibit two growth modes: sympathetic nucleation and interfacially unstable nucleation. During the solid solution treatment following HIP, as the solid solution temperature rises, the acicular O phase, GBLO, lath O phase, lath α and GBα sequentially dissolve, increasing the volume fraction of the B2 phase. After HIP, the aging microstructure is primarily characterized by the proliferation of the acicular O phase precipitated from the B2 phase and retaining the lath O phase in a solid solution. The precipitation of GBLO in the original solid solution is suppressed, and the GBLα in the original solid solution partially decomposes into rimO, resulting in coarse grain size and significant internal decomposition of α. Following solution treatment and aging at 920 °C, the proliferation of the acicular O phase enhances ductility, resulting in ideal overall characteristics with a yield strength (YS) of 760.81 MPa, ultimate tensile strength (UTS) of 869.32 MPa, and elongation (EL) of 2.683%. This study demonstrates that the HIP treatment and the modification of solution aging parameters can substantially increase the density and refine the microstructure of Ti-22Al-25Nb alloy, hence enhancing its mechanical properties.