Kim Jung-Woo, Park Kyoung-Su
Department of Mechanical Engineering, Gachon University, 1342 Seongnamdaero, Sujeong-gu, Seongnam-si 461-701, Republic of Korea.
Sensors (Basel). 2025 Jun 11;25(12):3662. doi: 10.3390/s25123662.
Remaining useful life (RUL) estimation of a bearing is a methodology to monitor rolling bearings for a system's performance and reliability. It predicts the exact residual time without operational interruptions until complete bearing failure by training a deep learning model to predict the remaining time of working using extracted signal features. Extracting features is one of the most important subjects since its quality directly influences the performance of predicting RUL. Features should gradually and consistently increase over time and capture sudden deterioration within normalized specific thresholds. However, recent studies have not addressed feature extraction methods that consider all of these aspects. Moreover, some bearings exhibit a "self-healing" phenomenon, in which bearing conditions appear to temporarily improve, and this complicates the accurate representation of consistent performance degradation. However, very few studies have properly addressed this issue. Meanwhile, transfer learning is frequently used when training the RUL deep learning model because there is a lack of data for run-to-failure experiments. Most RUL estimation methodologies pre-train and apply deep learning models with supervised learning. But supervised transfer learning supposes that researchers already have access to end-of-life (EOL) data-often unavailable in industrial settings-limiting their practicality. To address these challenges, this paper proposes a novel semi-supervised transfer learning methodology that integrates an anti-self-healing health indicator (ASH-HI) with a transformer-based architecture. ASH-HI is a health indicator that quantifies the power spectrum density (PSD) difference between normal and abnormal states using skewness-based parameter selection, eliminating the need for manual parameter tuning. Also, it overcomes the self-healing problem by measuring the difference not only between normal and abnormal states but also between "correction" and abnormal states. Also, this paper presents a new semi-supervised transfer learning method without EOL information. The proposed methodology is validated using the PHM 2012, NASA IMS, and an experimental setup. This study is the first to attempt transfer learning using more than three datasets simultaneously, resulting in significantly improved performance.
轴承剩余使用寿命(RUL)估计是一种用于监测滚动轴承系统性能和可靠性的方法。它通过训练深度学习模型,利用提取的信号特征来预测工作的剩余时间,从而预测出在不中断运行的情况下直至轴承完全失效的确切剩余时间。特征提取是最重要的课题之一,因为其质量直接影响RUL预测的性能。特征应随时间逐渐且持续增加,并在归一化的特定阈值内捕捉突然恶化的情况。然而,最近的研究尚未涉及考虑所有这些方面的特征提取方法。此外,一些轴承会出现“自愈”现象,即轴承状况似乎会暂时改善,这使得准确表示持续的性能退化变得复杂。然而,很少有研究妥善解决这个问题。同时,在训练RUL深度学习模型时经常使用迁移学习,因为缺乏直至失效实验的数据。大多数RUL估计方法采用监督学习对深度学习模型进行预训练和应用。但监督迁移学习假设研究人员已经能够获取寿命终止(EOL)数据,而在工业环境中通常无法获得这些数据,这限制了它们的实用性。为应对这些挑战,本文提出了一种新颖的半监督迁移学习方法,该方法将抗自愈健康指标(ASH - HI)与基于Transformer的架构相结合。ASH - HI是一种健康指标,它使用基于偏度的参数选择来量化正常状态和异常状态之间的功率谱密度(PSD)差异,无需手动调整参数。此外,它不仅通过测量正常状态和异常状态之间的差异,还通过测量“校正”状态和异常状态之间的差异来克服自愈问题。此外,本文还提出了一种无需EOL信息的新半监督迁移学习方法。所提出的方法通过使用PHM 2012、NASA IMS和一个实验装置进行了验证。本研究首次尝试同时使用三个以上数据集进行迁移学习,从而显著提高了性能。